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MANGO JAM PROCESSING PLANT

Price 450000 INR/ Piece

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MOQ : 1 Piece

MANGO JAM PROCESSING PLANT Specification

Function Type
Integrate Crushing, Mixing, Cooking, Filling

Operating Temperature
60-120C

Heating Method
Steam Jacketed

Automation Grade
Automatic

Noise Level
<75 dB

Features
Easy Operation, High Efficiency, Low Maintenance

Speed Mode
Variable

Machine Type
Fruit Processing Plant

Power Source
Electric

Feeding System
Hopper with Conveyor

Phase
Three Phase

Frequency
50/60 Hz

Product Type
Jam Processing Machinery

General Use
Processing Mango Jam

Material
Stainless Steel 304/316

Type
Semi-continuous/Continuous

Capacity
500 kg/hr

Weight (kg)
3800

Product Shape
Rectangle and Compact Modular Structure

Computerized
Yes

Automatic
Yes

Control System
PLC Control Panel

Installation Type
Containerized/Fixed

Voltage
415V

Power
22 kW

Dimension (L*W*H)
6000 mm x 2000 mm x 2300 mm

Raw Material
Fresh Mango

Feature
Robust Build, Stainless Steel Contact Parts

Color
Silver/Grey

Suitable Packaging
Glass Jars, PET Jars

Control Panel Interface
Digital Touch Screen

Conveyor Type
Modular Belt

Working Environment
Indoor/Industrial

Labor Requirement
2-3 Operators

Safety Features
Emergency Stop, Overload Protection

Pasteurization Unit
Integrated

Batch/Continuous Operation
Continuous

Processing Time per Batch
45 minutes

Cutter/Crusher Type
Stainless Steel Blade Crusher

Water Consumption
200 L/hr

Heat Exchanger
Included for Pasteurization

Maintenance Access
Side Panel Door

Product Discharge Method
Pneumatic Valve

Filling Type
Automatic Hot Fill

Pulp Extraction Yield
Up to 98%

Cleaning Mechanism
CIP (Clean-In-Place) compatible

About MANGO JAM PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Automation for Enhanced Productivity

Equipped with a computerized PLC control panel and digital touch screen, the Mango Jam Processing Plant streamlines the entire workflow for consistent results. The automatic operation-from mango feeding to filling jars-minimizes manual labor and maximizes throughput. The continuous, modular design ensures that processing and cleaning efficiency are maintained at all times, making it a reliable solution for large-scale jam production.

Exceptional Hygiene and Safety Standards

The plant's stainless steel 304/316 contact parts guarantee product safety and durability, while CIP compatibility ensures thorough and efficient cleaning without dismantling equipment. Safety mechanisms such as emergency stop and overload protection, plus accessible side doors for maintenance, make it compliant with industrial safety regulations. The heat exchanger ensures precise pasteurization, safeguarding product quality every batch.

Optimized for Versatility and Efficiency

With a robust stainless steel blade crusher, steam-jacketed heating, and a high-efficiency mixing system, this plant handles the full spectrum of mango jam production-crushing, mixing, cooking, filling, and pasteurization. The modular structure allows installation in various industrial environments, whether fixed or containerized, ensuring flexibility for different production needs across India and global markets.

FAQ's of MANGO JAM PROCESSING PLANT:

Q: How does the Mango Jam Processing Plant achieve high pulp extraction yield?

A: The plant employs a stainless steel blade crusher and optimized extraction mechanisms, achieving up to 98% pulp extraction from fresh mangoes. This ensures maximum recovery of fruit content, reducing waste and increasing jam yield per batch.

Q: What types of packaging can the plant accommodate for mango jam?

A: The plant is designed for automatic hot filling into both glass jars and PET jars. This provides flexibility to meet different market requirements and ensures the jam is safely preserved and ready for sale or export.

Q: When should the CIP (Clean-In-Place) function be operated?

A: The CIP system is typically operated after each production cycle or between product batches. Regular use of CIP ensures hygiene, prevents contamination, and maintains consistent product quality without needing to disassemble the equipment.

Q: Where is the ideal installation environment for this processing plant?

A: The plant is optimally designed for indoor, industrial settings, such as food processing factories or export-oriented jam manufacturing units. Its modular, compact structure allows for both fixed installation and containerized setups.

Q: What are the benefits of using an automatic hot fill and digital PLC control system?

A: Automatic hot fill ensures precise temperature control during filling, preserving jam quality and shelf life. The digital PLC control allows operators to manage process parameters efficiently, improving product consistency, operational speed, and reducing human error.

Q: How does the plant guarantee operator safety and easy maintenance?

A: Safety is assured with emergency stop buttons and overload protection. Maintenance is simplified with side panel doors that provide easy access to internal components, enabling quick cleaning, inspection, and repairs without extensive downtime.

Q: What makes this plant suitable for high-volume, continuous operation?

A: Its continuous processing design, robust build quality, and variable speed controls enable uninterrupted, large-batch production. Features such as the modular belt conveyor, pneumatic discharge, and automated cleaning support long hours of operation with minimal labor.

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