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MANGO PULP PROCESSING LINE

Price 450000 INR/ Piece

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MANGO PULP PROCESSING LINE Specification

Power Source
Electric

Noise Level
<75 dB

Feeding System
Inclined Conveyor with Hopper

Function Type
Crushing, De-stoning, Pre-heating, Pulp Extraction

Phase
Three Phase

Heating Method
Indirect Steam Heating

Operating Temperature
Up to 98C

Automation Grade
Automatic

Features
CIP System, Touch Screen Panel, Modular Design

Speed Mode
Variable Speed

Frequency
50/60 Hz

Machine Type
Industrial Food Processing

Product Type
Food Processing Line

General Use
Mango Pulp Extraction and Pasteurization

Material
304/316 Grade Stainless Steel

Type
Continuous Processing Line

Capacity
1-5 TPH (Ton per Hour)

Weight (kg)
18,000 kg (Approx.)

Product Shape
Rectangular Line System

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Based Control

Installation Type
Complete Turnkey Installation

Voltage
380V / 415V

Power
50-120 kW (Line Dependent)

Dimension (L*W*H)
30m x 6m x 8m (Approx.)

Raw Material
Fresh Mangoes

Feature
High Efficiency, Low Maintenance, Easy Cleaning

Color
Stainless Steel Finish

Output Packaging
Aseptic Bags, Cans, Drums

Utility Consumption

Safety System
Emergency Stop Button, Overload Protection

Cleaning System
Fully Automated CIP (Clean-In-Place)

Water Requirement
3-6 m/hr

Conveyor Material
Food Grade PVC/Stainless Steel

Operator Requirement
2-4 Persons

Processing Stages
Washing, Sorting, De-stoning, Pulping, Refining, Pasteurization, Filling

Suitable Applications
Fruit Processing Factories, Beverage Industry

Pasteurizer Type
Tube-in-Tube or Plate Pasteurizer

About MANGO PULP PROCESSING LINE

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Comprehensive Processing Stages

This mango pulp line covers every critical stage from raw material intake to final packaging, including washing, sorting, de-stoning, pulping, refining, pasteurization, and filling. Each step is optimized for hygiene, efficiency, and product integrity, ensuring consistently high-quality mango pulp suitable for further use in beverages and food products.

State-of-the-Art Automation and Control

Equipped with a PLC-based control system and touch screen interface, the line offers complete automation and precise process management. Operators can monitor and adjust various parameters easily, reducing labor needs to just 2-4 persons for optimal operation. Safety systems and automated CIP guarantee both operational security and cleanliness.

High Quality Materials and Versatile Packaging

Constructed from robust, food-grade stainless steel (304/316), the processing line withstands rigorous use and is resistant to corrosion. It allows packaging of processed mango pulp into aseptic bags, cans, or drums, supporting diverse operational requirements in fruit processing and beverage manufacturing environments.

FAQ's of MANGO PULP PROCESSING LINE:

Q: How does the mango pulp processing line ensure product safety and hygiene?

A: The processing line incorporates a fully automated CIP (Clean-In-Place) system, emergency stop buttons, and overload protection to maintain high levels of safety and sanitation during operation. The use of food-grade stainless steel further prevents contamination.

Q: What are the main processing stages involved in this system?

A: Key stages include washing, sorting, de-stoning, pulping, refining, pasteurization (with tube-in-tube or plate pasteurizer), and filling. Each stage is specifically designed to maximize extraction efficiency and preserve the natural qualities of the mango pulp.

Q: When should the automated cleaning system (CIP) be run?

A: The CIP system is typically operated between production cycles or whenever a batch change occurs, ensuring all internal surfaces are thoroughly cleaned and prepared for the next run.

Q: Where can this mango pulp processing line be effectively used?

A: It is ideal for installation in fruit processing factories, beverage manufacturers, or any facility specializing in the extraction and packaging of fruit pulp products.

Q: What utility requirements does the line have?

A: The system requires a water supply of 3-6 m3/hr, operates on three-phase electric power (380V/415V), and consumes between 50-120 kW, depending on the capacity of the line.

Q: How does the system handle packaging and output?

A: Processed mango pulp can be packed into aseptic bags, cans, or drums for storage or shipment. This flexibility allows manufacturers to meet varied market and distribution needs.

Q: What benefits does this processing line offer over manual or semi-automatic alternatives?

A: The automated design ensures high efficiency, reduced labor costs, consistent product quality, minimal maintenance, and easy cleaning, leading to increased operational productivity and reliability.

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