AYURVEDIC LIQUID MEDICINE MANUFACTURING MACHINE

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AYURVEDIC LIQUID MEDICINE MANUFACTURING MACHINE

Price 160000 INR/ Piece

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MOQ : 1 Piece

AYURVEDIC LIQUID MEDICINE MANUFACTURING MACHINE Specification

Machine Type
Liquid medicine processing machine

Speed Mode
Variable speed mixer

Operating Temperature
Ambient to 120C adjustable

Heating Method
Electric/steam jacketed vessel

Noise Level
Less than 75 dB

Phase
Three phase

Power Source
Electric

Feeding System
Manual/automatic with dosing pumps

Function Type
Mixing, extraction, filtration, heating, and homogenization

Automation Grade
Fully automatic

Features
Vacuum system, digital temperature display, GMP compliant fittings

Frequency
50 Hz

Product Type
Herbal Liquid Medicine Manufacturing Machine

General Use
For manufacturing of ayurvedic and herbal liquid medicines

Material
SS316/SS304 pharmaceutical grade stainless steel

Type
Liquid medicine production line

Capacity
500 L to 2000 L per batch

Weight (kg)
1800 kg to 3500 kg

Product Shape
Rectangular structure with integrated processing vessels and control panel

Computerized
Yes

Automatic
Yes

Control System
PLC based fully automatic controls

Installation Type
Floor mounted and skid-based with easy installation

Voltage
380V or customizable

Power
7.5 kW to 12 kW depending on capacity

Dimension (L*W*H)
4000 mm x 1800 mm x 2600 mm (approximate)

Raw Material
Herbal/ayurvedic extracts, water, excipients

Feature
CIP system, GMP compliant construction, integrated mixing and heating

Color
Stainless steel metallic finish

Application Areas
Ayurvedic liquid syrups, herbal tonics, decoctions, extracts

Finishing
Electropolished for hygienic surface

Condensation System
Included for vapor management

Cleaning Mechanism
Automated CIP (Clean-In-Place) system

Spare Parts Availability
Readily available

Mobility
Fixed as per installation

Operator Interface
Touch screen HMI with multilingual support

Discharge System
Bottom mounted sanitary valve discharge

Chiller Compatibility
Compatible with external chilling systems

Emergency Stop
Provided

Safety Interlocks
Included for mixer and heating

Mixing Tank Capacity
Customizable between 500 liters and 2000 liters

Filtration System
Inline fine mesh and cartridge filters

Compliance
Meets WHO-GMP and FDA guidelines

Electrical Protection
Overload and short-circuit protection panel

Agitator Type
Anchor type with variable speed drive

GMP Certification
Yes

Data Logging
Supports batch history and operational parameters

Batch Record Provision
Accessible via PLC interface

Level Indicator
Capacitive or float-type level sensor

About AYURVEDIC LIQUID MEDICINE MANUFACTURING MACHINE

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Unparalleled Flexibility and Capacity

This production line is engineered for adaptability, with mixing tank capacities customizable between 500 and 2000 liters. Whether you require small-scale or large-scale production, the anchor-type agitator with variable speed guarantees homogeneous mixing, catering to diverse batch requirements.

Advanced Hygiene and Filtration Systems

Electropolished stainless steel surfaces and CIP (Clean-In-Place) mechanisms ensure the highest levels of sanitation. The inline fine mesh and cartridge filtration system maintain product purity throughout the process, crucial for pharmaceutical manufacturing standards.

Fully Automated and Operator-Friendly

Featuring a PLC-based control system and a multilingual touch screen HMI, the machine facilitates effortless operation, real-time batch record access, and comprehensive data logging. Safety interlocks, emergency stop, and robust electrical protection empower operators to manage every stage efficiently.

Compliance and Quality Assurance

Designed to meet stringent WHO-GMP and FDA guidelines, this system supports safe, documented, and regulatory-compliant manufacturing. Integrated batch history storage and GMP fittings further enhance traceability for quality assurance.

FAQ's of AYURVEDIC LIQUID MEDICINE MANUFACTURING MACHINE:

Q: How does the automated CIP system maintain hygiene during production?

A: The CIP (Clean-In-Place) system uses automated cycles of cleaning agents, water, and rinsing within the stainless steel vessel and pipelines, ensuring thorough cleaning without dismantling the equipment. This process upholds stringent GMP hygiene requirements and minimizes downtime between batches.

Q: What types of ayurvedic or herbal products can this machine manufacture?

A: This machine is suitable for processing a wide variety of ayurvedic and herbal liquid products, including syrups, decoctions, tonics, extracts, and other medicinal liquids. The integrated mixing, extraction, filtration, and heating functions support versatile product development.

Q: When should the filtration system be operated during the manufacturing cycle?

A: The inline fine mesh and cartridge filters operate during the liquid transfer and discharge stages to ensure every batch is free from particulate contamination, thereby safeguarding the purity and efficacy of the final medicine.

Q: Where can this machine be installed, and does it require special floor preparation?

A: This floor-mounted, skid-based equipment is designed for fixed installation in compliant production environments. Standard industrial flooring is typically sufficient, but a stable and level base ensuring weight distribution and accessibility is recommended.

Q: What is the process flow from mixing to discharge in this machine?

A: Raw materials and excipients are added either manually or via dosing pumps. The anchor-type mixer blends the ingredients under controlled speed. Heating, extraction, and filtration follow in a sequential, automated manner. After processing, the product is discharged through a bottom-mounted sanitary valve, ready for packaging.

Q: How does the machine's automation benefit operators and manufacturers?

A: With PLC-based controls, touch screen HMI, and multilingual support, the system simplifies operation, minimizes manual errors, and ensures consistent batch quality. Real-time data logging, recipe management, and comprehensive safety features enable efficient, traceable, and reliable production.

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