About AYURVEDIC LIQUID MEDICINE MANUFACTURING MACHINE
ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,
Unparalleled Flexibility and CapacityThis production line is engineered for adaptability, with mixing tank capacities customizable between 500 and 2000 liters. Whether you require small-scale or large-scale production, the anchor-type agitator with variable speed guarantees homogeneous mixing, catering to diverse batch requirements.
Advanced Hygiene and Filtration SystemsElectropolished stainless steel surfaces and CIP (Clean-In-Place) mechanisms ensure the highest levels of sanitation. The inline fine mesh and cartridge filtration system maintain product purity throughout the process, crucial for pharmaceutical manufacturing standards.
Fully Automated and Operator-FriendlyFeaturing a PLC-based control system and a multilingual touch screen HMI, the machine facilitates effortless operation, real-time batch record access, and comprehensive data logging. Safety interlocks, emergency stop, and robust electrical protection empower operators to manage every stage efficiently.
Compliance and Quality AssuranceDesigned to meet stringent WHO-GMP and FDA guidelines, this system supports safe, documented, and regulatory-compliant manufacturing. Integrated batch history storage and GMP fittings further enhance traceability for quality assurance.
FAQ's of AYURVEDIC LIQUID MEDICINE MANUFACTURING MACHINE:
Q: How does the automated CIP system maintain hygiene during production?
A: The CIP (Clean-In-Place) system uses automated cycles of cleaning agents, water, and rinsing within the stainless steel vessel and pipelines, ensuring thorough cleaning without dismantling the equipment. This process upholds stringent GMP hygiene requirements and minimizes downtime between batches.
Q: What types of ayurvedic or herbal products can this machine manufacture?
A: This machine is suitable for processing a wide variety of ayurvedic and herbal liquid products, including syrups, decoctions, tonics, extracts, and other medicinal liquids. The integrated mixing, extraction, filtration, and heating functions support versatile product development.
Q: When should the filtration system be operated during the manufacturing cycle?
A: The inline fine mesh and cartridge filters operate during the liquid transfer and discharge stages to ensure every batch is free from particulate contamination, thereby safeguarding the purity and efficacy of the final medicine.
Q: Where can this machine be installed, and does it require special floor preparation?
A: This floor-mounted, skid-based equipment is designed for fixed installation in compliant production environments. Standard industrial flooring is typically sufficient, but a stable and level base ensuring weight distribution and accessibility is recommended.
Q: What is the process flow from mixing to discharge in this machine?
A: Raw materials and excipients are added either manually or via dosing pumps. The anchor-type mixer blends the ingredients under controlled speed. Heating, extraction, and filtration follow in a sequential, automated manner. After processing, the product is discharged through a bottom-mounted sanitary valve, ready for packaging.
Q: How does the machine's automation benefit operators and manufacturers?
A: With PLC-based controls, touch screen HMI, and multilingual support, the system simplifies operation, minimizes manual errors, and ensures consistent batch quality. Real-time data logging, recipe management, and comprehensive safety features enable efficient, traceable, and reliable production.