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INDUSTRIAL FERMANTATION TANK

Price 450000 INR/ Piece

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MOQ : 1 Piece

INDUSTRIAL FERMANTATION TANK Specification

Noise Level
Below 65 dB

Speed Mode
Variable

Phase
Three phase

Features
Sanitary design, Safe operation, High sealing

Function Type
Continuous and batch fermentation

Feeding System
Top-mounted inlet

Automation Grade
Semi-automatic

Frequency
50/60 Hz

Machine Type
Vertical fermentation reactor

Heating Method
Steam jacketed

Operating Temperature
5C - 120C

Power Source
Electric

Product Type
Fermentation Tank

General Use
Fermentation process in chemical, pharmaceutical and food industries

Material
304/316 grade stainless steel

Type
Industrial

Capacity
2000-15000 L

Weight (kg)
1100-3200 kg

Product Shape
Cylindrical vertical

Computerized
No

Automatic
Semi-automatic

Control System
PLC based control panel

Installation Type
Fixed

Voltage
380 V

Power
5-15 kW

Dimension (L*W*H)
1800 x 2200 x 3200 mm

Raw Material
Liquid / slurry / biological materials

Feature
Corrosion resistance, pressure-resistant

Color
Metallic silver

Cooling System
External cooling coil for rapid temperature adjustment

Insulation
Polyurethane thermal insulation

Level Indicator
Transparent gauge with graduation markings

Manhole
Large oval inspection manhole

Motor Protection
IP55 rated motor enclosure

External Connection
DN50 flanged process ports

Sampling Point
Hygienic sampling port

Safety Feature
Pressure relief valve and rupture disc

Working Pressure
0.2 0.6 MPa

Discharge Type
Bottom outlet valve

Agitator Type
Top-mounted mechanical agitator

Surface Finish
Mirror polished internal, matte external

Documentation
QC certificate and operation manual included

Seal Type
Double mechanical seal

Sterilization Capability
Autoclavable

Mounting
Heavy-duty support legs with vibration dampers

Usage Environment
Indoor industrial facility

Gasket Material
FDA approved silicone

Cleaning Method
CIP (Clean-in-place) connection provided

About INDUSTRIAL FERMANTATION TANK

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Mixing and Temperature Control

The tank employs a top-mounted mechanical agitator for uniform mixing and dispersal of biological materials. Its external cooling coil, complemented by polyurethane insulation, enables rapid and precise temperature adjustments, crucial for maintaining optimal fermentation conditions. This combination ensures effective process control across a wide operating temperature range from 5C to 120C.

Highest Standards of Hygiene and Safety

Designed with CIP connections, hygienic sampling ports, and FDA-approved silicone gaskets, the tank upholds rigorous sanitation requirements. It features mirror-polished internal surfaces for easy cleaning and safety measures such as a pressure relief valve and rupture disc. These elements contribute to a secure, contamination-free operating environment suitable for regulated industries.

User-Friendly Operation and Durability

A PLC-based control panel supports semi-automatic operation, facilitating both batch and continuous modes. Heavy-duty support legs with vibration dampers lend stability, while IP55-rated motor protection ensures reliability. The large oval inspection manhole and transparent level indicator simplify monitoring and maintenance, promoting efficient and safe workflow for operators.

FAQ's of INDUSTRIAL FERMANTATION TANK:

Q: How does the top-mounted mechanical agitator enhance the fermentation process?

A: The top-mounted mechanical agitator ensures consistent mixing of liquids, slurries, or biological materials, preventing sedimentation and supporting uniform fermentation. Its variable speed mode can be adjusted to accommodate different product viscosities during both batch and continuous operations.

Q: What safety features are integrated into the fermentation tank?

A: Safety is guaranteed by a pressure relief valve and rupture disc, which prevent accidental over-pressurization. The tank also utilizes FDA-approved silicone gaskets and an IP55-rated motor enclosure for added operational safety in industrial environments.

Q: When is the CIP (Clean-in-place) system used during operation?

A: CIP connection enables automatic cleaning of internal surfaces between fermentation cycles or after product changeovers. This process minimizes downtime, ensures sanitation, and complies with hygiene standards needed for pharmaceutical, chemical, and food applications.

Q: Where is the tank typically installed, and what supports its stable operation?

A: The fermentation tank is designed for fixed installation in indoor industrial facilities. It is mounted on heavy-duty support legs equipped with vibration dampers, which ensure stability and minimize vibration during operation.

Q: What are the main benefits of using polyurethane insulation in the tank?

A: Polyurethane thermal insulation maintains the desired temperature within the tank, reducing energy consumption and promoting efficient fermentation. It also protects the process from external temperature fluctuations.

Q: How does the PLC-based control panel contribute to process efficiency?

A: The PLC-based control panel allows semi-automatic management of mixing, temperature control, and safety operations, simplifying operator tasks and offering precise adjustment for various fermentation requirements.

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