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CREAM LOTION MANUFACTURING PLANT

Price 360000 INR/ Piece

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CREAM LOTION MANUFACTURING PLANT Specification

Machine Type
Vacuum Mixer Plant

Noise Level
< 80 dB

Speed Mode
Variable Speed (Frequency drive controlled)

Function Type
Mixing, Emulsifying, Heating, Cooling

Frequency
50/60 Hz

Phase
Three Phase

Power Source
Electric

Features
Vacuum Deaeration, CIP & SIP Ready, Touch Screen Controls

Automation Grade
Automatic

Feeding System
Manual and Vacuum Feeding

Heating Method
Electrical/Steam Heating

Operating Temperature
Room temperature to 100C

Product Type
Cream & Lotion Manufacturing Plant

General Use
Mixing, Emulsifying, and Manufacturing of Creams & Lotions

Material
Stainless Steel

Type
Vacuum Emulsifying Mixer

Capacity
50L to 1000L (Customizable)

Weight (kg)
1000-3500 kg depending on model

Product Shape
Rectangular with vertical cylindrical vessels

Computerized
Yes

Automatic
Yes

Control System
PLC Based Control Panel

Installation Type
Containerized or Fixed Installation

Voltage
380-415 V

Power
10-30 kW

Dimension (L*W*H)
Customized as per capacity (approx. 4000 x 2000 x 2500 mm)

Raw Material
Stainless Steel SUS304/316L

Feature
Uniform Mixing, Emulsifying, Homogenizing and Heating/Cooling capability

Color
Silver (Stainless Steel Finish)

Pressure Rating
Atmospheric to -0.09 MPa (Vacuum enabled)

Safety Features
Overload, Overheat & Interlock Safety Controls

GMP Compliance
Yes, suitable for pharmaceutical & cosmetic use

Level Indicator
Provided on main vessel

Mixing Speed
0-65 RPM (Adjustable)

Operating Staff Requirement
1-2 persons

Documentation Supplied
IQ/OQ/DQ/Installation Manuals

Product Discharge Method
Bottom Discharge Pump/Valve

Vacuum Pump Capacity
As per vessel size for efficient deaeration

Batch Homogeneity
>99%

Lid Type
Motorized/Manual Lifting with View Glass & LED light

Accessory Vessels
Oil Phase, Water Phase, Main Mixer

Water Jacket Thickness
3-5 mm (as per design)

Outlet Valve Type
Sanitary Design, Butterfly or Ball Valve

Cleaning System
CIP (Clean-In-Place) compatibility

Homogenizer Speed
0-3500 RPM (Adjustable)

Application Industries
Cosmetic, Pharmaceutical, Ayurvedic, Chemical, Food

Agitator Type
Anchor with scraper and paddle mixing

Vessel Surface Finish
Mirror Polished (Internal) / Matt Finish (External)

About CREAM LOTION MANUFACTURING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Mixing and Homogenization

The plant is engineered with variable speed homogenizers and mixers, providing consistent emulsification and uniform mixing. The anchor agitator with scraper and paddle ensures thorough blending while homogenizer speeds up to 3500 RPM allow for fine product texture, free of agglomerates and air pockets. Computerized PLC controls automate process parameters for batch consistency.

Comprehensive Safety and Quality Compliance

Equipped with overload, overheat, and interlock controls, the plant guarantees operator safety and product integrity. All contact surfaces are GMP compliant, employing SUS304/316L stainless steel and mirror finishing, ideal for pharmaceutical and cosmetic standards. CIP (Clean-In-Place) preparation supports easy automated sanitization.

Flexible Capacity and Customization

Available in capacities from 50L to 1000L, the plant can be tailored for varying batch sizes and operational needs. The modular design allows for containerized or fixed installation, adaptable to production scales and plant layouts. Each system comes with comprehensive documentation and installation support, ensuring straightforward commissioning.

FAQ's of CREAM LOTION MANUFACTURING PLANT:

Q: How does the cream lotion manufacturing plant ensure uniform product mixing and batch homogeneity?

A: The plant utilizes an anchor-type agitator with scrapers and a paddle, combining with a powerful homogenizer (adjustable up to 3500 RPM) to achieve thorough and consistent mixing. These features, together with PLC-controlled process parameters, deliver batch homogeneity above 99%, eliminating dead zones and ensuring smooth, airy-free formulations.

Q: What safety features are integrated into the system for operator and product protection?

A: Safety controls include overload, overheat, and interlock mechanisms, preventing equipment damage and ensuring operator safety. The vessel design is compliant with atmospheric and vacuum pressure ratings, and safety is further enhanced by touch screen controls, sanitary valves, and motorized lid operation.

Q: When should CIP (Clean-In-Place) system be used during production?

A: The CIP system is recommended after each batch to maintain sanitary conditions and prevent cross-contamination. Its compatibility with automated controls enables efficient, thorough cleaning of all product-contact surfaces without disassembly, thereby supporting GMP compliance and reducing manual cleaning labor.

Q: Where can these vacuum mixer plants be installed and what types of installations are available?

A: The manufacturing plant can be set up within cosmetic, pharmaceutical, ayurvedic, food, and chemical facilities, offering both containerized and fixed installation options. Its compact, customizable shape (approx. 4000 x 2000 x 2500 mm) makes it suitable for various industrial environments as required.

Q: What is the process flow for producing creams and lotions in this plant?

A: Production involves sequential feeding (manual/vacuum) of ingredients into oil and water phase vessels, followed by temperature control and homogenization within the main mixer. Vacuum deaeration removes air for a smooth texture. The CIP system sanitizes the plant post-production, and product discharge is accomplished via sanitary outlet valves using bottom discharge pumps.

Q: How does the plant benefit manufacturers in terms of efficiency and production quality?

A: Automated operation, precise temperature controls, vacuum deaeration, and efficient mixing yield superior emulsified products while minimizing batch variability. GMP compliance, batch scalability (50L-1000L), and automated documentation empower manufacturers to meet regulatory and market demands for both small and large-scale lotion and cream production.

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