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HONEY PROCESSING PLANT

Price 250000 INR/ Piece

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MOQ : 1 Piece

HONEY PROCESSING PLANT Specification

Automation Grade
Automatic

Frequency
50 Hz

Features
Heating, filtration, moisture reduction, bottling

Operating Temperature
35 60C

Power Source
Electric

Feeding System
Conveyor & Pump Feeding

Machine Type
Honey Processing Unit

Noise Level
Low

Phase
Three Phase

Speed Mode
Variable speed settings

Heating Method
Electric or Hot Water Jacketed System

Function Type
Continuous

Product Type
Honey Processing Plant

General Use
Honey extraction, purification, and packaging

Material
Stainless Steel 304

Type
Industrial Food Processing Unit

Capacity
From 250 kg/h up to 2000 kg/h

Weight (kg)
1500 kg approx.

Product Shape
Rectangular Modular Plant

Computerized
Yes

Automatic
Yes

Control System
PLC Control

Installation Type
Complete Plant Setup

Voltage
415 V

Power
15 kW approx.

Dimension (L*W*H)
Customizable as per order

Raw Material
Honey (Raw/unprocessed)

Feature
Efficient honey extraction, filtration, and bottling

Color
Stainless Steel Finish

Output Packaging
Manual/Automatic Bottling Line Compatible

Manpower Required
2-3 operators per shift

Air Requirement
Compressed air (if pneumatic automation fitted)

Display
Touchscreen HMI Display Panel

Pump Type
Food Grade Stainless Steel Pumps

Cleaning
CIP (Clean-in-Place) System Included

Processing Steps
Preheating, Filtration, Defoaming, Vacuum Concentration, Cooling, Bottling

Applicable For
Honey, Also suitable for viscous syrups

Concentration Method
Vacuum Evaporation System

Level Indicators
Digital Sensors and Gauges

Mobility
Skid Mounted, Movable Design

Filtration Type
Multistage Filtration with Fine Mesh Filters

Safety Features
Overload Protection, Emergency Stop Switch

About HONEY PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Seamless Honey Processing Workflow

This plant streamlines honey transformation from raw to bottled product. Key stages include preheating, multistage fine mesh filtration, efficient defoaming, advanced vacuum concentration for moisture reduction, controlled cooling, and consistent bottling. Each phase maximizes purity, taste, and shelf life, while automated PLC and touchscreen controls ensure precise operations and minimized manual intervention.

Packed With Safety and Quality Features

Designed for optimal hygiene and user safety, the plant incorporates stainless steel food-grade pumps, overload protection, an emergency stop switch, and a comprehensive CIP (Clean-in-Place) system. Digital sensors for level indication, low noise levels, and variable speed settings contribute to both operational safety and quality consistency.

Versatile, Scalable and User-Friendly

Its modular, skid-mounted architecture lets you easily install or relocate the plant to suit operational needs. Supporting capacities from 250 kg/h to 2000 kg/h, the plant is adaptable for both small and large scale operations. Minimal manpower required enhances cost-effectiveness, and compatibility with both manual and automatic bottling systems ensures flexibility.

FAQ's of HONEY PROCESSING PLANT:

Q: How does the honey processing plant ensure optimal honey purity and quality?

A: The plant utilizes a multistage fine mesh filtration system and vacuum evaporation technology to remove impurities and excess moisture, ensuring high-purity honey with excellent flavor and extended shelf life. All contact parts are made from stainless steel 304 for enhanced hygiene.

Q: What are the main processing steps in this plant and their purposes?

A: The process includes preheating to liquefy honey, multistage filtration for impurity removal, defoaming to eliminate air bubbles, vacuum concentration to reduce moisture content, cooling for stabilization, and bottling for packaging. Each step is automated for consistency and product quality.

Q: When should the Clean-in-Place (CIP) system be used, and how does it work?

A: The CIP system should be used after each production batch or as per standard sanitation protocols. It circulates cleaning solutions through the plant's pipes, tanks, and pumps, ensuring thorough internal cleaning without disassembly, maintaining food safety and preventing cross-contamination.

Q: Where can this honey processing plant be installed, and is the setup mobile?

A: The plant features a skid-mounted, modular design, making installation flexible across various industrial spaces. It is easy to relocate within a facility or between sites, making it suitable for both permanent and temporary setups.

Q: What types of pumps are used and why are they suitable for honey processing?

A: Food-grade stainless steel pumps are employed to handle the viscous nature of honey and syrups without contamination or corrosion. These pumps provide hygienic, reliable transfer, supporting efficient and safe operation throughout the process.

Q: How many operators are required for each production shift?

A: Only 2 to 3 operators are needed per shift due to the plant's high degree of automation, PLC control system, and user-friendly touchscreen HMI panel, which minimizes manual oversight and intervention.

Q: What are the main benefits of using a fully computerized, automated honey processing plant?

A: Automation delivers consistent product quality, reduces manual labor costs, enhances operational safety, and increases processing speed and efficiency. Digital controls and sensors offer precise monitoring and real-time adjustments, ensuring smooth and reliable operation.

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