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TOMATO SAUCE PROCESSING PLANT

Price 350000 INR/ Piece

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MOQ : 1 Piece

TOMATO SAUCE PROCESSING PLANT Specification

Frequency
50/60 Hz

Feeding System
Elevator/Feeder Hopper

Machine Type
Multi-Function Processing Line

Speed Mode
Variable Speed

Power Source
Electric

Noise Level
< 65 dB

Function Type
Processing Line

Features
Washing, Crushing, Pulping, Cooking, Evaporation, Homogenizing, Filling

Automation Grade
Automatic/Semi-automatic (as required)

Phase
Three Phase

Operating Temperature
Up to 95C (Product Specific)

Heating Method
Steam/Indirect Electric

Product Type
Tomato Sauce Processing Plant

General Use
Tomato Sauce/Ketchup Processing

Material
Food Grade Stainless Steel (SS304/SS316)

Type
Industrial

Capacity
0.5 to 10 Tons/Hour

Weight (kg)
2000-12000 kg (Depending on configuration)

Product Shape
Horizontal Rectangular Modular Plant

Computerized
Yes

Automatic
Yes

Control System
PLC Control Panel

Installation Type
Containerized Modular / Fixed On-Site

Voltage
380-440 V

Power
18-30 kW (Depends on Capacity)

Dimension (L*W*H)
Customized (Typically 10-40m x 3-6m x 3-5m)

Raw Material
Fresh Tomatoes

Feature
User Friendly, High Efficiency, Corrosion Resistant

Color
Stainless Steel, Grey

Sealing Type
Hot Filling, Sealing, Capping, Labelling

Cleaning System
CIP (Clean-In-Place) Compatible

Utilities Required
Electricity, Steam, Water, Compressed Air (as per design)

Water Consumption
Approx. 1-2 m³/hr (Depends on Process)

Processing Stage Coverage
Washing, Sorting, Crushing, Pre-heating, Pulping, Concentration, Homogenization, Pasteurization, Filling, Packaging

Package Type
Seaworthy Packing, Wooden Crate, Bubble Wrapped

Services Provided
Installation, Commissioning, Training, After-Sales Support

Pump Type
Sanitary Food-Grade Transfer Pumps

Conveyor Type
Modular Belt & Screw Conveyor

Output Product
Tomato Sauce, Tomato Ketchup, Tomato Paste

Operator Requirement
2-5 Persons (Depends on Automation Level)

Application
Industrial Food Processing

Safety System
Emergency Stop, Overload Protection, Safety Lockouts

About TOMATO SAUCE PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Comprehensive Tomato Processing

Our tomato sauce processing plant covers every stage required to transform fresh tomatoes into premium sauce, ketchup, or paste. From precision washing and sorting to efficient crushing, cooking, and packaging, the integrated line uses advanced automation for high productivity and quality assurance. Each module, constructed from food-grade stainless steel, guarantees hygiene and durability for industrial food applications.

Safety, Efficiency, and Flexibility

Safety features such as emergency stop, overload protection, and lockouts are embedded within the plant's design. The containerized modular setup allows both fixed and flexible installations, adapting to different facility layouts. Operators benefit from intuitive controls, variable-speed operation, and reliable sanitary pumps, while the cleaning process is streamlined via CIP compatibility, minimizing downtime.

Professional Support and Customization

Clients receive end-to-end services including installation, commissioning, operator training, and robust after-sales support. Our modular units are seaworthy packed for secure transportation, and plant dimensions are custom-tailored to meet production requirements. The automated system's PLC control facilitates real-time monitoring, adjustment, and ensures consistent output quality in each batch.

FAQ's of TOMATO SAUCE PROCESSING PLANT:

Q: How does the tomato sauce processing plant operate and what processes are included?

A: The plant operates as a fully automated and modular system, covering processes such as washing, sorting, crushing, pre-heating, pulping, concentration, homogenization, pasteurization, filling, sealing, capping, labelling, and packaging. Fresh tomatoes are transformed efficiently into tomato sauce, ketchup, or paste, with quality maintained at every step.

Q: What are the utility requirements for running the plant?

A: The plant requires electricity, steam, water, and compressed air, with specific consumption rates depending on the design and capacity. It typically operates at 380-440 V, 18-30 kW power, and utilizes 1-2 m3/hr of water during processing. All utilities must be supplied as per the plant's specifications.

Q: When can operators expect benefits from the modular and automated design?

A: Operators can realize benefits immediately after installation and commissioning, as the modular design enables flexibility, quick setup, and scalability. Automation improves efficiency and reduces manual intervention, so the plant achieves high output with fewer personnel needed for operations.

Q: Where can the processing plant be installed and what installation options are available?

A: The plant is suitable for industrial food processing facilities. Installation options include containerized modular setups for portable use or fixed on-site configurations for permanent installations. Dimensions are customized to fit client spaces, typically ranging from 10 to 40 meters in length and adjusted per production needs.

Q: What cleaning and hygiene systems does the plant feature?

A: The processing plant is compatible with CIP (Clean-In-Place) systems, allowing thorough internal cleaning of equipment without dismantling. This ensures stringent hygiene standards required for food-grade operation and supports safe, efficient maintenance routines.

Q: How is product quality and safety ensured during operation?

A: Product quality and safety are maintained via PLC control panels, automated sanitary pumps, and built-in safety systems including emergency stop functions, overload protection, and lockouts. The use of food-grade stainless steel further ensures a safe and hygienic processing environment.

Q: What are the main benefits for users investing in this tomato sauce processing plant?

A: Users benefit from high productivity, consistent product quality, reduced labor requirements, safety-compliant operation, streamlined cleaning, and strong service support. The flexible and user-friendly design, together with efficiency features, delivers cost-effective tomato sauce, ketchup, or paste production for industrial settings.

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