About HERBAL EXTRACTS PROCESSING MACHINE
ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,
High Yield and EfficiencyAchieve impressive extraction rates up to 98%, ensuring you maximize output from every batch of herbal materials. The machine processes between 200-500 liters per batch, delivering uniform and consistent extract quality. With advanced features like variable speed mixing, integrated water cooling, and multi-stage filtration, you can rely on both hot and cold extraction processes tailored to various industries such as pharmaceuticals, cosmetics, and nutraceuticals.
User-Centric Digital ControlThe machine is equipped with a digital touch screen and PLC control system, allowing easy programming and real-time monitoring of the process. Safety is prioritized through overload protection, emergency stop, and automated discharge. The user-friendly interface, combined with an automatic feeding hopper and floor-mounted installation, enables smooth operation even in busy industrial settings.
Automated Cleaning & MaintenanceReduce downtime and boost productivity with the fully automatic CIP (Clean-In-Place) system, which ensures thorough cleaning without dismantling the machine. The low-maintenance design and robust stainless steel construction enhance machine durability and hygiene, while compliance with GMP standards supports regulated industries with stringent quality requirements.
FAQ's of HERBAL EXTRACTS PROCESSING MACHINE:
Q: How does the machine ensure high extraction efficiency?
A: The Herbal Extracts Processing Machine uses advanced cold and hot extraction methods, combined with multi-stage filtration and variable speed mixing, to achieve extraction rates of up to 98%, optimizing the yield from every batch.
Q: What safety features are included in the machine?
A: For safe operation, the machine is fitted with overload protection, an emergency stop function, and a PLC control system for continuous monitoring. These features guard both operators and equipment during operation.
Q: When should the cleaning process be performed?
A: The machine features an automatic CIP (Clean-In-Place) system, allowing cleaning cycles to be scheduled after each extraction batch or as per operational protocols, ensuring hygiene and minimizing manual intervention.
Q: Where can this processing machine be installed?
A: It is designed for floor-mounted installation, making it suitable for various settings such as pharmaceutical, cosmetic, nutraceutical, and herbal processing plants. Its stainless steel construction withstands demanding industrial environments.
Q: What is the process for extracting herbal materials?
A: Operators load raw herbal leaves, roots, or plants into the manual or automatic hopper. The machine then processes the batch using electric or steam heating, integrated water cooling, and multi-stage filtration to produce liquid herbal extracts within 45-90 minutes.
Q: How does the machine benefit manufacturers?
A: Manufacturers benefit from efficient, eco-friendly processing, reduced water and energy consumption, easy cleaning, and high extraction yields. The fully automated system reduces manual labor and supports GMP compliance.
Q: What types of herbal materials can the machine process?
A: The machine is engineered to handle a range of raw herbal materials, including leaves, roots, and whole plants, making it highly versatile for diverse product lines.