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HERBAL EXTRACTS PROCESSING MACHINE

Price 360000 INR/ Piece

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MOQ : 1 Piece

HERBAL EXTRACTS PROCESSING MACHINE Specification

Function Type
Continuous & Batch

Frequency
50/60 Hz

Heating Method
Electric/Steam

Noise Level
<70 dB

Feeding System
Manual/Auto Hopper

Features
Energy Efficient, Easy Cleaning, GMP Design

Operating Temperature
Ambient to 120C

Automation Grade
Automatic

Machine Type
Herbal Extract Processor

Speed Mode
Variable Speed

Phase
Three Phase

Power Source
Electric

Product Type
Extraction Machine

General Use
Herbal/Plant Extract Processing

Material
Stainless Steel

Type
Cold & Hot Extractor

Capacity
200-500 Liters/Batch

Weight (kg)
750 kg

Product Shape
Rectangular

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Control

Installation Type
Floor Mounted

Voltage
380V

Power
7.5 kW

Dimension (L*W*H)
2200 x 980 x 1850 mm

Raw Material
Herbal leaves, Roots & Plants

Feature
Eco-friendly Processing, Efficient Extraction

Color
Stainless Steel Finish

Discharge Mode
Automatic

Cleaning Mode
CIP System (Clean In Place)

Cooling System
Integrated Water Cooling

Product Output Form
Liquid Extract

Safety Features
Overload Protection, Emergency Stop

Application
Pharmaceutical, Cosmetics, Nutraceuticals

Operating Pressure
0.2 - 0.6 MPa

Material Thickness
3-5 mm

Filter Type
Multi-stage Filtration System

Batch Cycle Duration
45-90 Minutes

Water Consumption
50-100 L/Cycle

Extraction Rate
Up to 98%

Maintenance
Low Maintenance Design

Display Type
Digital Touch Screen

About HERBAL EXTRACTS PROCESSING MACHINE

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

High Yield and Efficiency

Achieve impressive extraction rates up to 98%, ensuring you maximize output from every batch of herbal materials. The machine processes between 200-500 liters per batch, delivering uniform and consistent extract quality. With advanced features like variable speed mixing, integrated water cooling, and multi-stage filtration, you can rely on both hot and cold extraction processes tailored to various industries such as pharmaceuticals, cosmetics, and nutraceuticals.

User-Centric Digital Control

The machine is equipped with a digital touch screen and PLC control system, allowing easy programming and real-time monitoring of the process. Safety is prioritized through overload protection, emergency stop, and automated discharge. The user-friendly interface, combined with an automatic feeding hopper and floor-mounted installation, enables smooth operation even in busy industrial settings.

Automated Cleaning & Maintenance

Reduce downtime and boost productivity with the fully automatic CIP (Clean-In-Place) system, which ensures thorough cleaning without dismantling the machine. The low-maintenance design and robust stainless steel construction enhance machine durability and hygiene, while compliance with GMP standards supports regulated industries with stringent quality requirements.

FAQ's of HERBAL EXTRACTS PROCESSING MACHINE:

Q: How does the machine ensure high extraction efficiency?

A: The Herbal Extracts Processing Machine uses advanced cold and hot extraction methods, combined with multi-stage filtration and variable speed mixing, to achieve extraction rates of up to 98%, optimizing the yield from every batch.

Q: What safety features are included in the machine?

A: For safe operation, the machine is fitted with overload protection, an emergency stop function, and a PLC control system for continuous monitoring. These features guard both operators and equipment during operation.

Q: When should the cleaning process be performed?

A: The machine features an automatic CIP (Clean-In-Place) system, allowing cleaning cycles to be scheduled after each extraction batch or as per operational protocols, ensuring hygiene and minimizing manual intervention.

Q: Where can this processing machine be installed?

A: It is designed for floor-mounted installation, making it suitable for various settings such as pharmaceutical, cosmetic, nutraceutical, and herbal processing plants. Its stainless steel construction withstands demanding industrial environments.

Q: What is the process for extracting herbal materials?

A: Operators load raw herbal leaves, roots, or plants into the manual or automatic hopper. The machine then processes the batch using electric or steam heating, integrated water cooling, and multi-stage filtration to produce liquid herbal extracts within 45-90 minutes.

Q: How does the machine benefit manufacturers?

A: Manufacturers benefit from efficient, eco-friendly processing, reduced water and energy consumption, easy cleaning, and high extraction yields. The fully automated system reduces manual labor and supports GMP compliance.

Q: What types of herbal materials can the machine process?

A: The machine is engineered to handle a range of raw herbal materials, including leaves, roots, and whole plants, making it highly versatile for diverse product lines.

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