JAM PROCESSING PLANT

Price 550000 INR/ Piece

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MOQ : 1 Piece

JAM PROCESSING PLANT Specification

Heating Method
Steam Jacketed Vessel

Features
CIP (Clean-In-Place), Hygienic Design

Machine Type
Thermal Processing Unit

Operating Temperature
Up to 105C

Feeding System
Auger/Conveyor

Noise Level
<70 dB

Power Source
Electric

Phase
Three Phase

Frequency
50 Hz

Function Type
Mixing, Cooking, Filling

Speed Mode
Variable

Automation Grade
Semi/Automatic

Product Type
Jam Processing Plant

General Use
Commercial Jam Preparation

Material
Stainless Steel

Type
Industrial Food Processing

Capacity
500 kg/hr

Weight (kg)
2500 kg

Product Shape
Rectangular Modular Units

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Installation Type
Containerized On-site

Voltage
415 V

Power
15 kW

Dimension (L*W*H)
7.5 x 4.0 x 5.0 m

Raw Material
Fruit, Sugar, Citric Acid

Feature
High Yield, Easy Operation

Color
Silver (Stainless Steel)

About JAM PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Continuous Processing Stages

This jam processing unit includes a streamlined workflow covering washing, pulping, cooking, filling, and packaging. The continuous operation ensures consistent product quality and efficient throughput for bulk production. Equipped with a steam-jacketed vessel for precise heating, and automated conveyors, it offers seamless integration at every step and minimizes manual handling.

Superior Controls and Safety Systems

Featuring a PLC-based control system and intuitive touch screen HMI, the plant delivers simplified monitoring and operation. Key safety features such as emergency stop switches and overload protection are implemented to ensure a secure working environment. Automated variable speed controls and low-noise operation enhance both safety and operator comfort during all stages of processing.

Hygienic and Effortless Maintenance

Constructed from food-grade stainless steel (SS304/SS316), the plant supports easy cleaning with Clean-In-Place (CIP) facilities. Tool-free access points make maintenance quick and hassle-free. With low water consumption and modular design, the plant guarantees high levels of hygiene and operational efficiency, making it suitable for strict food industry standards.

FAQ's of JAM PROCESSING PLANT:

Q: How does the continuous operation benefit jam production?

A: Continuous operation ensures a steady product flow with minimal downtime, leading to higher yield, consistent quality, and efficient large-scale production. This approach maximizes productivity, making it ideal for commercial food processing environments.

Q: What types of fruits are suitable for this jam processing plant?

A: This plant is engineered to process a variety of fruits, including apple, strawberry, mango, and mixed fruits, making it highly versatile for producing different flavors of jam, marmalade, and fruit spreads.

Q: Where can this plant be installed and used?

A: The modular rectangular units and containerized on-site installation allow this plant to be set up conveniently at production facilities, food park sites, or export-oriented units requiring commercial jam processing capabilities.

Q: What stages are involved in the jam processing workflow?

A: The fully automated plant covers washing, pulping, cooking (via steam-jacketed vessels), filling, and packaging, ensuring a hygienic and efficient transition from raw fruit to finished jam or fruit spread.

Q: How does the jam processing plant ensure product safety and hygiene?

A: The plant employs food-grade stainless steel construction, CIP (Clean-In-Place) systems, and incorporates emergency stop and overload protection for safe operation. Easy-to-clean surfaces and tool-free access further support hygiene standards.

Q: What maintenance is required for this plant?

A: Maintenance is minimal due to its robust design. The tool-free access and CIP system make routine cleaning and inspections straightforward, reducing operational disruptions and service downtime.

Q: Which features make this plant easy to operate and monitor?

A: A touch screen HMI and PLC-based control allow intuitive, real-time monitoring and adjustment of parameters. The automated feed system (auger/conveyor) and variable speed settings contribute to user-friendly and efficient processing.

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