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JAM PROCESSING PLANT

Price 550000 INR/ Piece

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MOQ : 1 Piece

JAM PROCESSING PLANT Specification

Automation Grade
Semi/Automatic

Phase
Three Phase

Features
CIP (Clean-In-Place), Hygienic Design

Feeding System
Auger/Conveyor

Speed Mode
Variable

Frequency
50 Hz

Noise Level
<70 dB

Power Source
Electric

Function Type
Mixing, Cooking, Filling

Heating Method
Steam Jacketed Vessel

Operating Temperature
Up to 105C

Machine Type
Thermal Processing Unit

Product Type
Jam Processing Plant

General Use
Commercial Jam Preparation

Material
Stainless Steel

Type
Industrial Food Processing

Capacity
500 kg/hr

Weight (kg)
2500 kg

Product Shape
Rectangular Modular Units

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Installation Type
Containerized On-site

Voltage
415 V

Power
15 kW

Dimension (L*W*H)
7.5 x 4.0 x 5.0 m

Raw Material
Fruit, Sugar, Citric Acid

Feature
High Yield, Easy Operation

Color
Silver (Stainless Steel)

Maintenance
Low, Tool-free Access

Output Product
Jam, Marmalade, Fruit Spread

Cleaning
Easy-to-clean Surfaces

Suitable For
Apple, Strawberry, Mango, Mixed Fruit

Safety Features
Emergency Stop, Overload Protection

Control Panel
Touch Screen HMI

Material Grade
SS304/SS316

Batch/Continuous
Continuous Operation

Processing Stages
Washing, Pulping, Cooking, Filling, Packaging

Water Consumption
200 L/hr

About JAM PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Continuous Processing Stages

This jam processing unit includes a streamlined workflow covering washing, pulping, cooking, filling, and packaging. The continuous operation ensures consistent product quality and efficient throughput for bulk production. Equipped with a steam-jacketed vessel for precise heating, and automated conveyors, it offers seamless integration at every step and minimizes manual handling.

Superior Controls and Safety Systems

Featuring a PLC-based control system and intuitive touch screen HMI, the plant delivers simplified monitoring and operation. Key safety features such as emergency stop switches and overload protection are implemented to ensure a secure working environment. Automated variable speed controls and low-noise operation enhance both safety and operator comfort during all stages of processing.

Hygienic and Effortless Maintenance

Constructed from food-grade stainless steel (SS304/SS316), the plant supports easy cleaning with Clean-In-Place (CIP) facilities. Tool-free access points make maintenance quick and hassle-free. With low water consumption and modular design, the plant guarantees high levels of hygiene and operational efficiency, making it suitable for strict food industry standards.

FAQ's of JAM PROCESSING PLANT:

Q: How does the continuous operation benefit jam production?

A: Continuous operation ensures a steady product flow with minimal downtime, leading to higher yield, consistent quality, and efficient large-scale production. This approach maximizes productivity, making it ideal for commercial food processing environments.

Q: What types of fruits are suitable for this jam processing plant?

A: This plant is engineered to process a variety of fruits, including apple, strawberry, mango, and mixed fruits, making it highly versatile for producing different flavors of jam, marmalade, and fruit spreads.

Q: Where can this plant be installed and used?

A: The modular rectangular units and containerized on-site installation allow this plant to be set up conveniently at production facilities, food park sites, or export-oriented units requiring commercial jam processing capabilities.

Q: What stages are involved in the jam processing workflow?

A: The fully automated plant covers washing, pulping, cooking (via steam-jacketed vessels), filling, and packaging, ensuring a hygienic and efficient transition from raw fruit to finished jam or fruit spread.

Q: How does the jam processing plant ensure product safety and hygiene?

A: The plant employs food-grade stainless steel construction, CIP (Clean-In-Place) systems, and incorporates emergency stop and overload protection for safe operation. Easy-to-clean surfaces and tool-free access further support hygiene standards.

Q: What maintenance is required for this plant?

A: Maintenance is minimal due to its robust design. The tool-free access and CIP system make routine cleaning and inspections straightforward, reducing operational disruptions and service downtime.

Q: Which features make this plant easy to operate and monitor?

A: A touch screen HMI and PLC-based control allow intuitive, real-time monitoring and adjustment of parameters. The automated feed system (auger/conveyor) and variable speed settings contribute to user-friendly and efficient processing.

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