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TOMATO PASTE AND PUREE PROCESSING PLANT

Price 250000 INR/ Piece

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MOQ : 1 Piece

TOMATO PASTE AND PUREE PROCESSING PLANT Specification

Feeding System
Automatic and Manual Feed

Machine Type
Continuous and Batch

Speed Mode
Variable

Features
Washing, Sorting, Crushing, Preheating, Pulping, Evaporation, Sterilization, Aseptic Filling

Heating Method
Steam Heating/Electrical

Power Source
Electricity

Function Type
Multi-function Washing, Pulping, Pasteurizing, Filling

Operating Temperature
Up to 120C

Noise Level
75 dB

Automation Grade
Automatic

Phase
Three Phase

Frequency
50/60 Hz

Product Type
Tomato Paste & Puree Processing Plant

General Use
Processing of tomato paste, puree, ketchup, and related products

Material
SS304/SS316 Food Grade Stainless Steel

Type
Industrial Processing Plant

Capacity
0.5 TPD - 20 TPD (Tons Per Day)

Weight (kg)
3000 12000 kg (as per configuration)

Product Shape
Rectangular, Modular Design

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC (Programmable Logic Controller)

Installation Type
On-site installation with skid-mounted facility

Voltage
380V/415V, 3 Phase

Power
18-50 kW (Depending on plant capacity)

Dimension (L*W*H)
Customized per plant requirement

Raw Material
Fresh Tomatoes

Feature
Corrosion Resistant, Compact Structure, Easy Operation, Hygienic Processing

Color
Stainless Steel Finish

Cleaning System
CIP (Clean-In-Place) supported

Safety Features
Emergency Stop, Overload Protection, Interlocks

Application
Suitable for tomato paste, puree, sauce, and juice production

Processing Stages
Conveyor, Washer, Crusher, Pulper, Finisher, Concentrator, Sterilizer, Filler

Cooling Facility
Integrated Cooling System for Paste Stability

Minimum Order Quantity
1 Plant

After Sales Support
Installation, Commissioning, Training, Spare Parts

Water Consumption
Approx. 1-3 m³/hr (as per capacity)

Packaging Type
Aseptic Bags, Drums, Bottles (based on final requirement)

About TOMATO PASTE AND PUREE PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Hygienic and Efficient Processing

Maintaining product integrity and hygiene is essential in food processing. Our CIP (Clean-In-Place) system ensures all contact surfaces are thoroughly cleaned without dismantling, while the integrated cooling system guarantees paste stability. Each machine stage-from washing and crushing to aseptic filling-is optimized for efficiency, safety, and sanitary operation, delivering consistent product quality.

Versatile Production and Control

Designed for maximum flexibility, the plant efficiently processes fresh tomatoes into various end products including paste, puree, sauce, and juice. The fully automatic, PLC-driven control system allows for seamless operation of all modules, whether batch or continuous processing is required. Customizable capacity and packaging options support a range of production needs and market requirements.

Modular Construction and Easy Maintenance

The plant features a compact, rectangular, and modular design, crafted from corrosion-resistant stainless steel. Skid-mounted for straightforward on-site installation and expansion, it's engineered for easy operation and low maintenance. Available with capacity variations, each system is tailored to specific plant needs, making it an ideal choice for growth and adaptability.

FAQ's of TOMATO PASTE AND PUREE PROCESSING PLANT:

Q: How does the cleaning-in-place (CIP) system work in the tomato paste processing plant?

A: The CIP (Clean-In-Place) system enables automated, thorough cleaning of internal surfaces throughout the processing equipment without disassembly. It uses a combination of cleaning solutions and water to remove residues and maintain hygiene, reducing downtime and ensuring compliance with food safety regulations.

Q: What products can be processed with this plant and what are the packaging options?

A: The plant is suitable for producing tomato paste, puree, sauce, and juice. End products can be packaged in aseptic bags, drums, or bottles, with options tailored to market and customer requirements, ensuring product safety and extended shelf life.

Q: When is the integrated cooling facility utilized during processing?

A: The integrated cooling system operates after pasteurization or concentration, rapidly lowering the temperature of the tomato paste or puree. This step stabilizes the product, preventing microbial growth and preserving color and flavor before aseptic filling and packaging.

Q: Where can the tomato paste and puree processing plant be installed?

A: The plant is designed for on-site installation at food production facilities, including export-oriented units, commercial kitchens, or standalone factories. Its skid-mounted and modular construction allows for flexible layout customization to suit specific site conditions.

Q: What are the main processing stages involved in the plant?

A: Key processing stages include conveying, washing, crushing, pulping, finishing, concentrating, sterilizing, and filling. Each stage is fully automated and optimized for high throughput and consistent product quality, from raw tomato intake to final aseptic packaging.

Q: How does the PLC control system benefit plant operation?

A: The PLC (Programmable Logic Controller) offers centralized, programmable control over all key functions, ensuring precise operation, quick troubleshooting, and seamless integration of safety features such as emergency stop, overload protection, and interlocks.

Q: What after-sales support is provided for the plant?

A: Comprehensive after-sales support covers installation, commissioning, operator training, and availability of spare parts. This ensures smooth plant startup, ongoing efficiency, and minimal operational interruptions for customers.

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