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PAPAYA POWDER PROCESSING PLANT

Price 300000 INR/ Piece

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MOQ : 1 Piece

PAPAYA POWDER PROCESSING PLANT Specification

Noise Level
Below 75 dB

Feeding System
Automatic Conveyor

Operating Temperature
40C - 80C

Power Source
Electric

Machine Type
Fruit Powder Processing Machinery

Function Type
Washing, Peeling, Slicing, Drying, Grinding, Sieving

Automation Grade
Fully Automatic

Speed Mode
Variable Speed

Heating Method
Hot Air Circulation

Frequency
50 Hz

Features
Low Energy Consumption, Easy to Clean, High Yield

Phase
Three Phase

Product Type
Papaya Powder Processing Plant

General Use
Papaya Powder Manufacturing

Material
Food Grade Stainless Steel

Type
Continuous/Automatic

Capacity
500 kg/hr

Weight (kg)
3800 kg

Product Shape
Rectangular Modular Plant

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Installation Type
Onsite Installation

Voltage
380V

Power
75 kW

Dimension (L*W*H)
12000 x 2600 x 3100 mm

Raw Material
Fresh Papaya

Feature
Energy Efficient, Corrosion Resistant

Color
Industrial Grey & Stainless Steel

Water Consumption
150 L/hr

Usage Area
Food Processing Factories

Maintenance
Low maintenance design

Application
Fruit Powder production (Papaya, Mango, Banana)

Cleaning System
CIP (Clean-in-Place)

Packaging System
Integrated Automatic Packing

Operator Panel
Touch Screen HMI

Sieve Mesh Size
Adjustable (20-80 mesh)

Drying Technique
Multi-stage Hot Air Dryer

Operating Humidity
Max 80% RH

Safety Protection
Emergency Stop, Overload Protection

Conveyor Type
Food Grade Modular Belt

Surface Finish
Mirror/Matte

Air Supply Requirement
5 bar compressed air

Environmental Compliance
Meets GMP & HACCP Standards

Service Support
Installation & Training Provided

Pulverizer Type
Stainless Steel Hammer Mill

Lubrication System
Automatic Centralized

About PAPAYA POWDER PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Energy Efficient Operations

Engineered for low energy consumption, the papaya powder processing plant leverages hot air circulation and variable speed controls to optimize power usage without compromising productivity. With a 75 kW power rating and below 75 dB noise level, it combines operational efficiency with a comfortable work environment. Automated controls simplify monitoring and adjustments, boosting both yield and sustainability.

Advanced Hygiene and Safety Standards

The plant features cutting-edge hygiene controls, such as CIP (Clean-in-Place) systems, food-grade stainless steel construction, and compliance with stringent GMP and HACCP standards. Safety measures include emergency stop functions and overload protection, ensuring both operator and product safety during continuous production.

User-Friendly and Automated Interface

A PLC-based system, complete with a touch screen HMI, permits intuitive operation and parameter adjustments. The integrated automatic packing and centralized lubrication systems further reduce the need for manual intervention, while service support for installation and training guarantees smooth plant setup and trouble-free operation.

FAQ's of PAPAYA POWDER PROCESSING PLANT:

Q: How does the papaya powder processing plant ensure product hygiene and safety?

A: The plant incorporates a Clean-in-Place (CIP) system, constructed from food-grade stainless steel, and operates under GMP and HACCP guidelines. Safety is prioritized with emergency stop buttons and overload protection, creating a secure, hygienic environment for continuous fruit powder production.

Q: What is the drying process used in this plant, and why is it effective?

A: The plant employs a multi-stage hot air dryer, which gradually and uniformly removes moisture from the papaya slices at controlled temperatures (40C to 80C). This technique ensures efficient drying, prevents nutrient loss, and delivers a high-quality, shelf-stable powder.

Q: When should the sieve mesh size be adjusted, and for what applications?

A: Sieve mesh sizes are adjustable between 20 and 80 mesh, according to the desired powder fineness. For applications requiring finer powders, like instant mixes, a smaller mesh is selected. Coarser meshes are suitable for products used in baking or bulk mixes.

Q: Where is the ideal location to install this processing plant?

A: Designed primarily for food processing factories, this modular, rectangular plant is best installed in facilities with a reliable power supply, proper ventilation, water access, and compliant with food industry safety standards. Onsite installation and training are provided to assist with setup.

Q: What are the benefits of the automatic conveyor and feeding system in the plant?

A: The automatic modular belt conveyor ensures consistent feeding of papaya slices through all stages, reducing manual labor, preventing contamination, and enhancing operational efficiency. Its food-grade materials maintain hygienic conditions throughout processing.

Q: How does the plant support low maintenance and easy cleaning?

A: With an automatic centralized lubrication system and a CIP cleaning system, the plant significantly reduces manual maintenance. Its stainless steel surfaces, combined with easy-access components, ensure cleaning is straightforward, meeting hygiene requirements and minimizing downtime.

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