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LIQUID SYRUP PROCESS PLANT

Price 450000 INR/ Piece

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MOQ : 1 Piece

LIQUID SYRUP PROCESS PLANT Specification

Operating Temperature
25C to 85C

Phase
Three Phase

Function Type
Mixing, Homogenizing, Filtration and Storage

Heating Method
Steam / Electrical heating system

Speed Mode
Variable Frequency Drive (VFD)

Machine Type
Liquid Syrup Processing Plant

Noise Level
Low (<78 dB)

Frequency
50/60 Hz

Features
Integrated Cleaning-In-Place (CIP), easy maintenance, seamless operation

Automation Grade
Automatic

Power Source
Electric

Feeding System
Top and Bottom feeding with transfer pumps

Product Type
Pharma Liquid Syrup Processing Plant

General Use
Pharmaceutical, Food, and Beverage Syrup manufacturing

Material
SS316/SS304

Type
Turnkey Processing Unit

Capacity
50 Liters to 5000 Liters

Weight (kg)
Varies as per plant ranging from 500 kg to 4000 kg

Product Shape
Cylindrical and vertical integration

Computerized
Yes

Automatic
Yes

Control System
PLC based automation control

Installation Type
Fixed / Skid Mounted

Voltage
220V-415V

Power
5 kW to 15 kW (as per capacity)

Dimension (L*W*H)
Customized as per plant size

Raw Material
Stainless Steel SS 316/304

Feature
High precision, hygienic design, cGMP compliant

Color
Metallic Silver

Transfer Pump
Sanitary grade positive displacement pumps

Utility Connections
Provision for utilities: steam, water, compressed air

Cleaning System
Automatic CIP & SIP

Documentation
Validation support and DQ/IQ/OQ documentation

Safety Features
Overload protection, emergency stop switches

Filtration System
Multi-stage filtration (Cartridge & Basket)

Instrumentation
Digital temperature and pressure gauges

GMP Standard
Fully conforms to cGMP and FDA guidelines

Surface Finish
Mirror and Matt finish options

Mixing Agitator
Top mounted motorized agitator for uniform mixing

About LIQUID SYRUP PROCESS PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Mixing and Filtration Technology

Equipped with a top-mounted motorized agitator, the plant ensures uniform syrup mixing, while multi-stage cartridge and basket filtration systems guarantee product purity. Variable Frequency Drive (VFD) offers precise speed control for optimized blending.

Comprehensive Compliance and Hygiene

Manufactured from SS316/SS304 stainless steel and built under strict cGMP and FDA guidelines, the plant features seamless, easy-to-clean surfaces and automated CIP/SIP systems for efficient, residue-free washing-minimizing contamination risks.

Flexible, High-Precision Automation

Featuring PLC-based automation, variable capacities (50-5000L), and custom sizing, the system adapts to different production needs. Digital temperature and pressure instrumentation enable meticulous monitoring, while integrated safety features ensure reliable performance.

FAQ's of LIQUID SYRUP PROCESS PLANT:

Q: How does the LIQUID SYRUP PROCESS PLANT ensure uniform mixing of ingredients?

A: The plant utilizes a top-mounted motorized agitator, designed to deliver consistent and uniform mixing throughout the production vessel. This ensures homogenous blending for high-quality syrup production, meeting pharmaceutical and food industry standards.

Q: What types of syrups can be processed with this plant, and in which industries is it commonly used?

A: This automatic process plant is suitable for manufacturing a wide variety of syrups, including those in the pharmaceutical, food, and beverage sectors. Its high-precision and hygienic design make it versatile for multiple applications.

Q: When should the integrated CIP and SIP cleaning systems be used during operation?

A: The Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) systems should be operated after each production batch or as required by regulatory guidelines to ensure thorough cleaning and minimize the risk of cross-contamination, maintaining compliance with cGMP standards.

Q: Where can this plant be installed, and how is it customized for site requirements?

A: The plant can be installed as either a fixed or skid-mounted unit, making it adaptable to various facility layouts. Dimensions and configurations are customized according to plant size and customer-specific requirements, ensuring seamless integration into existing setups.

Q: What is the complete process flow within the LIQUID SYRUP PROCESS PLANT?

A: The process begins with ingredient feeding via top and bottom inlets, followed by homogenizing with the agitator. Multi-stage filtration ensures product purity, automatic heating is provided via steam or electrical systems, and finished syrup is transferred using sanitary pumps. The entire operation is automated and monitored by the PLC control system.

Q: How does the plant support regulatory documentation and validation processes?

A: The plant is supplied with extensive validation support, including DQ (Design Qualification), IQ (Installation Qualification), and OQ (Operational Qualification) documentation, aiding seamless regulatory compliance especially for pharmaceutical applications.

Q: What are the key benefits of using this automated syrup plant compared to manual processing setups?

A: Automated operation enhances process consistency, reduces manual labor, minimizes contamination risk, and improves batch traceability. The integration of safety features, digital instrumentation, and easy maintenance further increases productivity and ensures product safety.

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