CORN PUFF PROCESSING MACHINERY

Price 850000 INR/ Piece

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MOQ : 1 Piece

CORN PUFF PROCESSING MACHINERY Specification

Noise Level
75 dB

Features
Uniform Puffing, Low Maintenance, Consistent Output

Machine Type
Snack Puff Extruder Line

Automation Grade
Automatic

Phase
Three Phase

Feeding System
Automatic Vibrating Feeder

Function Type
Multi-Function for Puffing, Shaping, Cutting, Flavoring

Heating Method
Electric Heating / Steam Heating (Optional)

Operating Temperature
Room Temperature to 200C (Adjustable)

Power Source
Electric

Speed Mode
Variable Speed

Frequency
50Hz / 60Hz

Product Type
Corn Puff Processing Machinery

General Use
Manufacture of Various Corn Snack Products

Material
Stainless Steel (Food Grade)

Type
Processing Line / Extruder

Capacity
80-500 kg/hr (As per model)

Weight (kg)
3500 kg (Average)

Product Shape
Round, Ring, Ball, or Custom

Computerized
Yes

Automatic
Yes

Control System
PLC (Programmable Logic Controller)

Installation Type
Machine Installation Service Possible

Voltage
380V / 220V (Customizable)

Power
60 kW - 120 kW (Depends on configuration)

Dimension (L*W*H)
26000 x 1200 x 2200 mm (Approx.)

Raw Material
Corn Grits, Rice, Wheat Flour, Multigrain Flours

Feature
High Efficiency, Energy Saving, Robust Design

Color
Stainless Steel Finish

About CORN PUFF PROCESSING MACHINERY

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Automation for Consistent Results

Equipped with a PLC control system and touch screen HMI, the machinery provides user-friendly operation and programmable settings. Automated features-including feeding, puffing, shaping, cutting, and flavoring-ensure consistent product quality and uniformity in every batch, optimizing production lines for modern snack manufacturers.

Multi-Functional Snack Production Line

Designed for flexibility, the machine processes corn grits, rice, wheat, or multigrain flours to create a broad range of puffed snacks in various shapes, including balls, rings, and custom forms. The robust design incorporates an auto cooling conveyor, pneumatic cutter, and energy-efficient heating methods, supporting capacities from 80 to 500 kg/hr as per model.

Superior Hygiene and Maintenance Ease

Hygiene is assured through food-grade stainless steel components and a food-grade PU/SS belt conveyor. The open-structure design allows for straightforward cleaning, while low maintenance requirements help maximize uptime and reduce total operational costs for manufacturers.

FAQ's of CORN PUFF PROCESSING MACHINERY:

Q: How does the Corn Puff Processing Machinery operate?

A: The machinery operates automatically, blending, extruding, puffing, shaping, and flavoring snacks through sequential functions managed by a PLC and touch screen HMI. From raw ingredient feeding via a vibrating feeder to synchronized pneumatic cutting and automated flavoring, every step is precisely controlled for uniform output.

Q: What types of snack products can I create with this processing line?

A: You can manufacture a wide range of corn-based snacks including corn balls, rings, cheese balls, puffs, and even custom shapes. The equipment's versatile design accommodates various raw materials and product forms, enabling you to diversify your snack portfolio.

Q: Where is this machinery typically installed and used?

A: This processing line is ideal for food and beverage factories, snack food manufacturing plants, and other production environments seeking high-volume, consistent snack manufacturing. Installation and staff training support are provided for seamless integration.

Q: What are the benefits of using a touch screen HMI and PLC system?

A: The touch screen HMI combined with the PLC system enhances usability and operation accuracy, offering intuitive controls, recipe management, real-time monitoring, and fault diagnostics-all contributing to streamlined production and reduced risk of operator error.

Q: When is maintenance required, and how is cleaning simplified?

A: Routine maintenance is minimal due to the robust build and easy-clean open structure. Most cleaning tasks can be accomplished quickly thanks to the design, food-grade materials, and accessible conveyor and processing zones, supporting high hygiene standards and operational efficiency.

Q: How does the machine ensure consistent and high-quality product output?

A: Consistency is achieved through automated ingredient feeding, synchronized cutting, uniform heating, and integrated oil/flavoring systems. The variable speed modes and precise temperature controls further guarantee uniform size, texture, and taste in each product batch.

Q: What after-sales support is available for this machinery?

A: Customers receive comprehensive after-sales support, including machine installation, staff training, online and onsite technical assistance, and a standard set of spare parts. Trial runs and testing are also available to ensure the machinery meets your production needs before full-scale operation.

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