KURKURE PROCESSING PLANT

Price 250000 INR/ Piece

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KURKURE PROCESSING PLANT Specification

Power Source
Electric

Frequency
50/60 Hz

Feeding System
Automatic Feeder

Function Type
Extrusion, Cutting, Frying

Speed Mode
Variable

Machine Type
Snacks Extruder

Operating Temperature
Up to 200C

Noise Level
Low

Heating Method
Electric/Gas

Features
Robust Structure, Corrosion Resistance

Phase
Three Phase

Automation Grade
Automatic

Product Type
Snack Processing Machine

General Use
Kurkure and Snacks Production

Material
Stainless Steel

Type
Extruder And Processing Line

Capacity
100-300 kg/h

Weight (kg)
4000 kg

Product Shape
Twisted Stick (Kurkure Shape)

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Installation Type
Complete Turnkey

Voltage
380V

Power
55 kW

Dimension (L*W*H)
12000 x 1500 x 2200 mm

Raw Material
Corn Grits

Feature
Continuous Production, Low Maintenance

Color
Silver/Grey

About KURKURE PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Modular & Customizable Design

The KURKURE PROCESSING PLANT delivers unmatched flexibility with its modular and customizable layout. Designed for easy adaptation, the system can be tailored to fit diverse production spaces and scale to varying requirements. Its stainless steel construction ensures long-term durability while supporting rigorous industrial use. With a complete turnkey setup, installation is straightforward and maintenance demands are minimized.

Optimized Production & Energy Efficiency

Featuring a continuous frying system that is optimized for minimum oil wastage, this plant ensures efficient resource use and consistent snack quality. Integrated with a ribbon blender, rotary cutting device, and automatic feeder, operations run smoothly with low noise and variable speed modes. Energy-efficient electrical and gas heating options reduce operational costs, while overheat and overload protection safeguard processes.

Comprehensive Safety & Easy Maintenance

Safety is paramount with features like emergency stop controls and overload protection. The open design simplifies cleaning and sanitation, enabling fast changeovers between batches. All systems are PLC-controlled for precise operation, and only 2-3 operators are required, making workflow both safe and labor-efficient. The robust, corrosion-resistant materials bolster durability and hygiene, ensuring safe production environments.

FAQ's of KURKURE PROCESSING PLANT:

Q: How does the KURKURE PROCESSING PLANT minimize oil usage during frying?

A: The plant employs a continuous fryer engineered for optimal oil flow and heat distribution, significantly minimizing oil wastage. This efficient frying system ensures each batch is cooked evenly while reducing overall oil consumption, lowering operating costs and maintaining high product quality.

Q: What are the main steps in the Kurkure production process with this plant?

A: The process begins with mixing corn grits in the ribbon blender, followed by extrusion to form twisted Kurkure shapes. The rotary cutting device shapes the products, which are then fried using the continuous fryer. After frying, products are cooled on an integrated conveyor and finally packaged using horizontal or vertical flow wrap systems.

Q: When is cleaning or maintenance recommended for the plant?

A: Routine cleaning should be performed after each production shift to maintain hygiene, utilizing the plant's easy-clean open design. Maintenance checks on critical systems like the ribbon blender, extruder, and fryer are recommended weekly or according to operational hours, as specified in the manufacturer's maintenance schedule.

Q: Where can the KURKURE PROCESSING PLANT be installed?

A: This plant is designed for installation in industrial snack production facilities. Its modular layout allows for flexible arrangement within spaces of different sizes, requiring standard factory resources such as three-phase 380V power supply and adequate floor space as per the plant's dimensions.

Q: What are the operator requirements for running the plant efficiently?

A: Operation is streamlined and highly automated, requiring only 2-3 personnel for monitoring, loading raw materials, handling quality checks, and overseeing the output. Routine system adjustments and cleaning are also facilitated by the plant's operator-friendly design.

Q: What benefits does this processing plant provide to snack manufacturers?

A: Manufacturers benefit from continuous production, robust and corrosion-resistant construction, low operating noise, and minimized oil usage. The plant's automated and PLC-based controls maximize output quality while reducing labor and maintenance costs, ideal for high-volume snack production.

Q: How does the integrated cooling conveyor enhance product quality?

A: The integrated cooling conveyor rapidly reduces the temperature of freshly fried Kurkure, helping maintain their structural integrity and crispiness. This step is crucial before packaging, as it prevents moisture buildup and ensures a consistent, high-quality end product.

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