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TOMATO PUREE MAKING PLANT

Price 250000 INR/ Piece

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MOQ : 1 Piece

TOMATO PUREE MAKING PLANT Specification

Power Source
Electrical

Feeding System
Conveyor / Hopper Feed

Heating Method
Steam / Electric Heating

Operating Temperature
Ambient up to 95C

Features
Robust Construction, Continuous Operation, Energy Efficient

Machine Type
Industrial Tomato Puree Machine

Function Type
Pureeing, Pulping, Heating, Sterilizing

Phase
Three Phase

Speed Mode
Variable Speed Drive

Noise Level
< 80 dB

Frequency
50/60 Hz

Automation Grade
Automatic

Product Type
Tomato Puree Making Plant

General Use
Commercial Tomato Puree Processing

Material
Food Grade Stainless Steel (SS304/SS316)

Type
Continuous Processing Plant

Capacity
Varies (300 kg/hr to 2000 kg/hr)

Weight (kg)
1600 - 5000 kg (depending on capacity)

Product Shape
Rectangular Modular Plant

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Installation Type
Onsite Installation

Voltage
380-440 V

Power
12-28 kW (depending on capacity)

Dimension (L*W*H)
Customizable, Typical Size: 6700 x 2700 x 3400 mm

Raw Material
Tomato

Feature
High Efficiency, Easy Cleaning, Hygienic Design

Color
Silver & Blue (SS Finish with Painted Frame)

Water Usage
Optimized (Low Consumption)

Spare Parts Provision
Available On Request

Output Product Quality
Consistent Texture & Color

Operator Requirement
1-2 skilled operators

Packaging
Integrated Packing Line (Optional)

Design Standard
GMP, Food Safety Compliance

Service Support
Onsite & Remote Technical Support

Mobility
Fixed Installation with Optional Skid

Maintenance
Low, Modular Structure

Evaporation System
Falling Film Evaporator / Vacuum Evaporator

Safety System
Emergency Stop, Overload Protection, Interlocks

Processing Stages
Washing, Sorting, Crushing, Pulping, Heating, Evaporation, Packing

Startup Time
45-60 min (from cold start)

Cleaning
CIP (Clean-In-Place) Compatible

Suitable For
Tomato Paste, Puree, Sauce & Ketchup Production

Control Panel
Touch Screen HMI

Ambient Humidity
10-85% RH Non-condensing

Energy Consumption
3.5 kWh per 100 kg processed

About TOMATO PUREE MAKING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Efficient and Hygienic Processing

The plant is designed for continuous processing, incorporating energy-efficient heating methods (steam or electric) and optimized water use. All contact parts are made of food-grade stainless steel (SS304/SS316), ensuring product safety and hygiene. Clean-In-Place (CIP) compatibility streamlines cleaning operations, while advanced safety interlocks protect both operators and equipment.

Modular and User-Friendly Design

Featuring a modular structure and customizable dimensions, this plant adapts to a range of production scales, from 300 kg/hr to 2000 kg/hr. Operation is simplified with a touch screen HMI and PLC-based automation, allowing for variable speed control and minimal operator requirements (just 1-2 skilled staff). Skid-mounted mobility is optionally available for flexible installation.

Reliable Service and Technical Support

The manufacturer offers both onsite and remote technical service options, along with the provision of spare parts on request. Operator training and ongoing support ensure smooth and reliable plant operation. Built for demanding industrial environments, the plant operates reliably under ambient humidity from 10-85% RH and has a rapid startup time of 45-60 minutes from a cold state.

FAQ's of TOMATO PUREE MAKING PLANT:

Q: How does the tomato puree making plant ensure consistent product quality?

A: The plant uses precise processing stages-washing, sorting, crushing, pulping, heating, and controlled evaporation-to maintain consistent texture and color in the output. Automated PLC control and food-grade components further assure quality and hygienic production.

Q: What is the process flow within the tomato puree making plant?

A: Tomatoes are washed, sorted, and then conveyed for crushing and pulping. The pulp undergoes heating, followed by evaporation (using a falling film or vacuum evaporator) to achieve desired concentration, and is then packed with integrated packing options. Each stage is automated and monitored for optimal results.

Q: When is cleaning required and how is it managed in this plant?

A: Routine cleaning is facilitated via Clean-In-Place (CIP) compatibility, which allows for easy and efficient internal cleaning after each production cycle or as required by GMP standards. This ensures the machinery remains hygienic and reduces downtime for maintenance.

Q: Where can this plant be installed and what are its power requirements?

A: Designed for onsite installation, the plant operates on a three-phase electrical supply at 380-440V and 12-28 kW power, depending on capacity. It suits industrial food processing facilities and can be provided as a fixed or skid-mounted unit for added flexibility.

Q: What are the operator and maintenance requirements for the plant?

A: Only 1-2 skilled operators are needed, thanks to the automated, touch screen HMI control. Maintenance is low due to robust construction, modular design, and provision for spare parts on request, ensuring dependable and continuous operation.

Q: How does the plant optimize energy and water consumption?

A: It utilizes energy-efficient heating with variable speed drive, and advanced evaporation systems that minimize energy and water use. This not only supports sustainability but also reduces operating costs.

Q: What are the benefits of choosing this tomato puree making plant for commercial processing?

A: The plant offers consistent high-quality output, robust safety systems, hygienic design, ease of cleaning, flexible installation, and strong technical support. It is suitable for producing multiple tomato-based products and meets international food safety standards.

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