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SNACKS PROCESSING PLANT

Price 160000 INR/ Piece

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MOQ : 1 Piece

SNACKS PROCESSING PLANT Specification

Operating Temperature
80 - 250C

Automation Grade
Automatic

Features
Energy efficient, low maintenance

Frequency
50 Hz

Feeding System
Automatic hopper

Function Type
Mixing, frying, seasoning, packaging

Power Source
Electric

Heating Method
Electric / Gas

Speed Mode
Variable

Noise Level
< 70 dB

Machine Type
Automated processing line

Phase
Three phase

Product Type
Snacks processing plant

General Use
Processing and manufacturing snacks

Material
Stainless Steel 304

Type
Continuous line

Capacity
300-1000 kg/hr

Weight (kg)
5200 kg

Product Shape
Rectangular modular assembly

Computerized
Yes

Automatic
Yes

Control System
PLC based

Installation Type
Floor mounted

Voltage
415V

Power
40 kW

Dimension (L*W*H)
8500 x 1800 x 2200 mm

Raw Material

Feature
High efficiency, robust construction

Color
Industrial grey / stainless steel

Conveyor Type
Food grade belt conveyor

Suitable For
Industrial scale snack manufacturing

Transportability
Modular components for easy transport and installation

Spare Parts Availability
Available on request

Output Product Range
Namkeen, potato chips, corn snacks, rice snacks, extruded snacks, pellet snacks

Software Interface
Touch screen HMI

Cooling System
Integrated air cooling tunnel

Cleaning Method
CIP (Clean-in-place) system compatible

Packaging Integration
Option for fully integrated packaging unit

Safety Features
Emergency stop, overload protection, operator guarding

Maintenance Accessibility
Easy access doors and panels

Electrical Protection
Automatic circuit breaker

Oil Usage
Optimized for reduced oil consumption

Operator Requirement
Minimum 2 operators

Hopper Capacity
500 kg

Start-up Time
Less than 15 minutes

Ambient Humidity Tolerance
Up to 85% RH

About SNACKS PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

State-of-the-Art Automation and Efficiency

This snacks processing line features a PLC-based control system with a user-friendly, touch screen HMI, enabling precise adjustments and real-time monitoring. Variable speed modes and a start-up time of under 15 minutes streamline production, while modular, floor-mounted components allow for rapid installation and effortless relocation if needed.

Comprehensive Safety and Hygiene Standards

Built to the highest standards, the plant incorporates safety features like emergency stop, overload protection, operator guarding, and automatic circuit breakers. Hygiene is prioritized using food-grade stainless steel for all contact parts, a food-grade belt conveyor, and CIP-compatible cleaning for minimal downtime and sanitary operation.

Versatility and Integrated Packaging Solutions

Capable of processing potato, corn, rice, wheat, gram, and various other ingredients, the plant easily adapts to produce multiple snack types and textures. Optional fully integrated packaging units streamline the end-to-end manufacturing process, reducing manual handling and enabling rapid product changeovers.

FAQ's of SNACKS PROCESSING PLANT:

Q: How does the snacks processing plant optimize oil consumption during production?

A: The plant utilizes advanced engineering and precise control mechanisms to ensure optimized frying and seasoning processes, significantly reducing overall oil usage without compromising product quality.

Q: What is the typical start-up time and operator requirement for the plant?

A: The system takes less than 15 minutes from power-on to full operation and requires a minimum of two operators to monitor and manage production safely and efficiently.

Q: When should the Clean-in-place (CIP) cleaning system be used?

A: It's recommended to initiate the CIP cycle at the end of each production shift or before product changeovers, ensuring all internal surfaces remain sanitary and reducing contamination risks.

Q: Where can this snacks processing plant be installed?

A: With its modular and floor-mounted design, the plant is suitable for industrial-scale snack manufacturing facilities, particularly suited for exporters, manufacturers, and suppliers in India and similar markets.

Q: What are the key benefits of the integrated air cooling tunnel and packaging options?

A: The integrated air cooling tunnel rapidly stabilizes product temperature for crispness and quality, while optional packaging integration automates bagging and sealing, improving efficiency and minimizing labor costs.

Q: How does the plant maintain operator safety during operation?

A: Safety is assured with features such as emergency stop buttons, overload protection, operator guarding, and automatic circuit breakers, safeguarding personnel and equipment during continuous operation.

Q: What raw materials and snack types can be processed with this machine?

A: The plant processes a broad range of raw materials-potatoes, corn, rice, wheat, gram, and more-enabling the production of namkeen, potato chips, corn snacks, rice snacks, pellet, and extruded snacks.

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