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POULTRY MEAT PROCESSING PLANT

Price 250000 INR/ Piece

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MOQ : 1 Piece

POULTRY MEAT PROCESSING PLANT Specification

Feeding System
Automated Conveyor Based

Phase
Three Phase

Machine Type
Modular Plant Automation

Speed Mode
Variable Speed (Inverter Controlled)

Automation Grade
Fully Automatic

Function Type
Multi-Function Slaughtering, Defeathering, Evisceration, Chilling

Heating Method
Electric & Steam Heating for Scalding Tanks

Operating Temperature
0 45C (Ambient)

Features
Hygienic Operation, Easy Cleaning, Low Maintenance, User Friendly

Frequency
50/60 Hz

Power Source
Electric

Noise Level
Below 85 dB

Product Type
Processing Plant

General Use
Slaughtering, Scalding, Defeathering, Evisceration, Chilling of Poultry Meat

Material
Stainless Steel (SS 304/316)

Type
Slaughterhouse & Meat Processing

Capacity
100 - 5000 Birds/Hour

Weight (kg)
3000 - 10000 kg, depends on plant size

Product Shape
Rectangular Modular Structure

Computerized
Yes

Automatic
Yes

Control System
PLC Based Panel

Installation Type
Complete Turnkey Installation

Voltage
380 V / 415 V

Power
8 kW - 50 kW (depending on capacity)

Dimension (L*W*H)
Customized, standard layout approx. 12000 mm x 5000 mm x 3500 mm

Raw Material
Poultry (Chicken, Duck, Broiler, etc.)

Feature
High Efficiency, Corrosion Resistant, Low Energy Consumption

Color
Silver (Metallic/SS Finish)

Production Environment
Wet & Dry Area Segregated

Operator Requirement
3 10 Depending on Capacity

Material Thickness
2 4 mm Stainless Steel Sheet

Transportability
Semi-Mobile/Stationary Option

Scalding System
Automatic Temperature Controlled

Design Standards
Compliant to International Food Safety Norms

Usage Area
Commercial Poultry Processing, Abattoir

Cleaning System
CIP (Clean-In-Place) Available

Safety Feature
Emergency Stop, Sensor Enabled Protection

Water Consumption
600 1200 liters/hour (depending on capacity)

Compressed Air Requirement
6-8 Bar

Defeathering System
Rotary Rubber Finger Plucker

Chilling System
Spiral/Immersion Chilling (Glycol or Chilled Water)

About POULTRY MEAT PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Automated Meat Processing

Equipped with a PLC-based control panel and computerized automation, this processing plant assures precise and reliable operation. Multiple processes-including scalding, defeathering, evisceration, and chilling-are streamlined, minimizing labor needs and maximizing throughput efficiency for commercial abattoirs and meat suppliers.

Stringent Hygiene and Safety Standards

To ensure compliance with international food safety norms, the plant incorporates sensor-enabled safety features, CIP cleaning, and segregated wet and dry environments. Emergency stop mechanisms further safeguard operators, supporting hygienic, user-friendly, and low-maintenance workflows.

Flexible Capacity and Robust Design

This modular plant can be customized for capacity and dimensions, handling from 100 to 5000 birds per hour. Constructed from corrosion-resistant stainless steel, it delivers exceptional durability, supporting stationary or semi-mobile installations to fit different business needs.

FAQ's of POULTRY MEAT PROCESSING PLANT:

Q: How does the poultry meat processing plant ensure hygienic operations?

A: The plant uses stainless steel construction, CIP (Clean-in-Place) cleaning systems, and wet/dry area segregation to maintain a hygienic environment, meeting international food safety standards. Sensor-enabled protections also help minimize contamination risks during operation.

Q: What is the primary process flow in this poultry processing plant?

A: The process includes automated slaughtering, scalding (with temperature-controlled tanks), rotary rubber finger defeathering, evisceration, and spiral or immersion chilling. Each stage is managed via PLC-based panels and automated conveyors, ensuring consistent product quality.

Q: When is this plant suitable for installation, and what are its usage areas?

A: This plant is ideal for installation in commercial poultry processing facilities, abattoirs, or export-oriented meat plants. Its turnkey configuration allows quick setup and operation for both stationary and semi-mobile use.

Q: Where can the poultry processing plant be deployed?

A: It can be deployed at poultry farms, abattoirs, commercial meat processing facilities, and export packing units. The modular design allows customization to fit available site dimensions and operational requirements.

Q: What are the operational advantages of this automated plant?

A: Benefits include high efficiency, low energy consumption, reduced labor requirements (only 3-10 operators), variable speed control, and user-friendly interfaces. Robust safety and cleaning systems contribute to reliable, low-maintenance operation.

Q: How does the plant manage different types and capacities of birds?

A: The plant is customizable for processing capacities ranging from 100 to 5000 birds per hour, and is suitable for various poultry such as chicken, duck, and broilers, with adjustable settings and modular technology to optimize workflow for each type.

Q: What are the main benefits for industry operators and exporters?

A: Operators gain consistent, high-quality meat output, improved safety, easy cleaning, and flexibility in capacity. Exporters benefit from compliance with international standards, semi-mobile or fixed installations, and the reliability of automated, modular systems.

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