ONINTMENT CREAM LOTION MANUFACTURING PLANT

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ONINTMENT CREAM LOTION MANUFACTURING PLANT

Price 250000 INR/ Piece

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MOQ : 1 Piece

ONINTMENT CREAM LOTION MANUFACTURING PLANT Specification

Noise Level
Low (<75 dB)

Frequency
50 Hz

Automation Grade
Automatic

Phase
Three Phase

Feeding System
Vacuum Suction / Manual

Power Source
Electric

Features
Vacuum Mixing, Homogenization, Heating/Cooling Jacket, Temperature & Level Sensors

Function Type
Continuous And Batch

Machine Type
Vacuum Homogenizer Mixer With Transfer Pump

Speed Mode
Variable Speed With VFD

Heating Method
Electrical Heating With Oil/Water Jacket

Operating Temperature
Ambient To 120C

Product Type
Pharmaceutical/Cosmetic Cream, Ointment & Lotion Manufacturing Plant

General Use
Mixing, Homogenizing, Emulsifying & Manufacturing of Creams, Ointments & Lotions

Material
High-Grade Stainless Steel, Contact Parts SS316

Type
Batch Type

Capacity
Available From 50 Liters Up To 1000 Liters

Weight (kg)
Depends On Capacity, Approx. 600 Kg for 500L

Product Shape
Rectangular Vertical Modular Plant Structure

Computerized
Yes

Automatic
Yes

Control System
PLC Controlled With HMI Touch Screen

Installation Type
Floor Mounted

Voltage
415 V

Power
10 kW

Dimension (L*W*H)
Customizable As Per Requirement

Raw Material
SS316/SS304 Pharmaceutical Grade Stainless Steel

Feature
CIP/SIP Capability, GMP Compliance, Rapid Cleaning

Color
Metallic Silver

Cleaning Ports
Tri-clover Standard Fittings For All Ports

Packing Type
Wooden Packaging/As Per Export Standards

Stirring Mechanism
Anchor Type Scraper With Counter Rotating Agitators

Cleaning System
Automatic CIP System With Detergent & Water Circulation

User Interface
Password Protected Recipe Management

Mixing Time
30-60 Min Batch Dependent

Transfer Pump
Sanitary Grade Lobe/Peristaltic Pump

Validation Documentation
IQ/OQ/PQ Documents Provided

Application Area
Pharmaceutical, Cosmetic, Ayurvedic, Personal Care Manufacturing

Homogenizer Speed
Up To 3000 RPM

Safety Features
Emergency Stop, Overload Protection, Safety Interlocks

Air Compressor Requirement
5 Bar Minimum For Vacuum Operation

Finishing
Mirror Polished Internal Surface, Matt External

Cooling System
Double Jacketed For Water Circulation

Level Indicator
Magnetic Float Type Level Gauge

Utility Connection
Steam, Chilled Water, Compressed Air

About ONINTMENT CREAM LOTION MANUFACTURING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Superior Mixing and Homogenization

Achieve exceptional product consistency with our plant's anchor-type scraper and counter-rotating agitators, ensuring thorough mixing. The integrated high-speed homogenizer (up to 3000 RPM) is perfect for emulsifying and homogenizing creams, ointments, and lotions, producing smooth, uniform batches tailored for demanding pharmaceutical or cosmetic applications.

Advanced Automation and Control

Featuring PLC-based control with HMI touchscreen, our system enables precise batch processing and process monitoring. Password-protected recipe management boosts data security, while automatic safety features like emergency stop, overload protection, and interlocks prioritize operator safety during all stages of production.

Effortless Cleaning and Maintenance

The automatic CIP system circulates detergent and water for seamless cleaning, minimizing downtime and reducing manual interventions. Mirror-polished internal surfaces enhance hygiene and facilitate residue-free operation, supporting rapid batch changeovers in GMP-compliant environments.

FAQ's of ONINTMENT CREAM LOTION MANUFACTURING PLANT:

Q: How does the ONINTMENT Cream & Lotion Manufacturing Plant ensure efficient mixing and homogenization?

A: The plant incorporates an anchor-type scraper with counter-rotating agitators and a high-speed homogenizer (up to 3000 RPM), ensuring even dispersal of all ingredients for high-quality emulsions and smooth product texture.

Q: What utilities are required for operating the plant, and how do they support the process?

A: Utilities needed include steam, chilled water, and compressed air. These support functions such as heating via the double-jacketed vessel for temperature control, vacuum operations, and efficient cleaning through the CIP system.

Q: When is the automatic cleaning cycle recommended, and how does it benefit the operation?

A: The automatic CIP (Clean-In-Place) system should be initiated after each batch or during product changeover. This maintains hygiene, prevents cross-contamination, and reduces downtime, thus optimizing plant productivity.

Q: Where is this manufacturing plant typically installed, and what product areas does it serve?

A: It is designed to be floor-mounted within GMP-compliant facilities in pharmaceutical, cosmetic, ayurvedic, and personal care manufacturing plants requiring rigorous hygiene standards for the production of creams, ointments, and lotions.

Q: What documentation and compliance features are provided with the plant?

A: The plant arrives with complete validation documentation (IQ, OQ, PQ) to satisfy regulatory and GMP compliance requirements, ensuring a smooth validation process for regulated industries.

Q: How does the user interface enhance operational efficiency and product security?

A: The PLC-controlled HMI touchscreen interface offers intuitive controls, password-protected recipe management, and batch traceability, reducing operator error and maintaining product consistency and security.

Q: What are the benefits of the plant's modular and customizable structure?

A: The modular, customizable design allows adaptation to various production capacities (50L to 1000L), installation spaces, and specific process requirements, enhancing flexibility for manufacturers of different scales.

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