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MANGO PICKLE PROCESSING PLANT

Price 360000 INR/ Piece

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MOQ : 1 Piece

MANGO PICKLE PROCESSING PLANT Specification

Automation Grade
Automatic

Operating Temperature
Ambient to 80C

Phase
Three Phase

Frequency
50 Hz

Noise Level
<75 dB

Function Type
Mixing, Blending, Macerating, Filling

Feeding System
Conveyor/Manual Hopper

Speed Mode
Variable

Heating Method
Electric/Steam Heating

Machine Type
Automatic Pickle Processing Line

Features
Automatic Washing, Cutting, Mixing, Filling

Power Source
Electric

Product Type
Pickle Making Plant

General Use
Manufacturing Mango Pickle

Material
Stainless Steel 304/316

Type
Industrial Food Processing Machinery

Capacity
500 kg to 5 TPH (Tons per Hour)

Weight (kg)
3500 - 8000 kg

Product Shape
Rectangular (Plant layout is modular/rectangular arrangement)

Computerized
Yes

Automatic
Yes

Control System
PLC Control

Installation Type
Complete Turnkey Installation

Voltage
415V

Power
15 kW - 40 kW (varies depending on plant capacity)

Dimension (L*W*H)
Customizable; Example: 20m x 6m x 5m

Raw Material
Fresh Mangoes

Feature
Corrosion-resistant, Easy to Operate, Low Maintenance

Color
Stainless Steel Finish (Silver/Grey)

Contact Parts
All contact parts made of SS 304/316

Manpower Required
4-8 operators per shift (depending on capacity)

Packaging Options
Jar, Pouch, Bottle

Filling Accuracy
±1%

Application
Suitable for Mango, Lemon, Mixed Vegetables Pickle Production

Water Consumption
Approx. 200-600 L/hr (depends on operations)

Processing Stages
Washing, Peeling, Cutting, Mixing, Seasoning, Filling, Packaging

Conveyor Type
Food Grade PVC/SS Conveyor Belts

Surface Finish
Polished/Matte

Safety Features
Overload Protection, Emergency Stop, Interlock Guards

Cleaning System
CIP (Clean-In-Place) Enabled

About MANGO PICKLE PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Automated Processing for Consistent Quality

This advanced pickle processing line incorporates automatic washing, peeling, cutting, mixing, and filling, providing unmatched consistency and hygiene. Supported by a computerized control system, each stage is carefully monitored and managed, ensuring superior product quality and operator safety.

Versatile and Customizable Plant Layouts

The rectangular, modular design of the plant allows for layouts tailored to your facility's requirements. From smaller 500 kg/h operations to large-scale 5 TPH lines, the configuration can be adapted for optimal space utilization and production flow, with options for jar, pouch, or bottle packaging.

Hygiene and Safety at Every Step

The processing plant features contact parts made from corrosion-resistant SS 304 or 316, a CIP (Clean-In-Place) system, and safety elements such as overload protection and emergency stops. These features guarantee sanitary conditions and robust protection for both operators and the product.

FAQ's of MANGO PICKLE PROCESSING PLANT:

Q: How does the mango pickle processing plant maintain hygiene throughout production?

A: The plant uses all contact parts in stainless steel 304/316 and incorporates a CIP (Clean-In-Place) system, reducing contamination risk and ensuring thorough cleaning without manual intervention during changeovers or maintenance.

Q: What processing stages are included in this pickle plant?

A: The plant offers a complete processing line, covering washing, peeling, cutting, mixing, seasoning, filling, and packaging. Every operation is controlled automatically for high consistency and minimal manual handling.

Q: When is the plant's output capacity suitable for large-scale production?

A: With a scalable capacity ranging from 500 kg to 5 tons per hour, the processing plant is suitable for both medium-sized manufacturers and large-scale pickle producers looking to enhance output and efficiency.

Q: Where can the processing plant be installed and operated?

A: This plant is designed for turnkey installation in industrial food facilities, with customizable dimensions to fit existing spaces. It is suitable for use by exporters, manufacturers, and suppliers across India and beyond.

Q: What are the benefits of its automated and computerized control system?

A: The PLC-based control system streamlines each processing stage, provides precise filling accuracy (1%), allows variable speed operation, and enables operators to monitor and adjust settings easily for optimized output and reduced error rates.

Q: How is safety ensured for operators and the product?

A: Safety features include overload protection, emergency stop buttons, interlock guards, and low noise levels (<75 dB), all of which help protect operators and ensure product integrity during processing.

Q: What are the usage options and packaging formats available with this machine?

A: The plant supports various packaging solutions such as jars, pouches, and bottles, catering to different market preferences. It can process not only mangoes but also lemons and mixed vegetables, making it versatile for diverse pickle production.

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