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DE HYDERATED VEGETABLE FLAKES PLANT

Price 360000 INR/ Piece

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MOQ : 1 Piece

DE HYDERATED VEGETABLE FLAKES PLANT Specification

Noise Level
<75 dB

Operating Temperature
Up to 120C

Heating Method
Hot Air Circulation

Speed Mode
Variable

Power Source
Electric

Features
Continuous operation, High throughput, Low energy consumption

Frequency
50 Hz

Function Type
Multi-Function (Washing, Peeling, Cutting, Drying, Packaging)

Automation Grade
Fully Automatic

Phase
Three Phase

Feeding System
Conveyor based automatic feeder

Machine Type
Dehydration Plant

Product Type
Dehydrated Vegetable Flakes Production Plant

General Use
Commercial dehydration of vegetable flakes

Material
Stainless Steel 304/316

Type
Food Processing Line

Capacity
500 kg to 5000 kg/day

Weight (kg)
8000 kg (Approx.)

Product Shape
Rectangular modular plant system

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Installation Type
Skid Mounted/Factory Built

Voltage
415 V

Power
70 kW (Approx.)

Dimension (L*W*H)
18m x 4m x 4.5m (Customized on request)

Raw Material
All types of vegetables (Onion, Garlic, Carrot, Potato, etc.)

Feature
Energy efficient, Hygienic processing, Easy cleaning, Corrosion resistant body

Color
Stainless Steel (Metallic Finish)

Conveyor Material
Food grade PU/SS mesh belt

Moisture Reduction
Reduces moisture to less than 6% in finished flakes

Service Support
On-site installation & training, Spare part availability

Minimum Order Quantity
1 Set

Water Consumption
Approximately 1.5 m³/ton processed

Production Line Integration
Can be integrated with pre-processing and packaging units

Cleaning System
CIP enabled (Clean-In-Place system)

Utility Requirement
Compressed air, Three-phase power supply, Water inlet

Environmental Compliance
Meets international emission and noise standards

Humidity Control
Adjustable humidistat for consistent product output

Safety Features
Emergency stop, Overload protection

Application
Processing of onion, garlic, carrot, potato, chili, other vegetables

Operating Staff Required
2-3 persons per shift

Drying Technology
Multi-stage belt dryer with precise temperature control

About DE HYDERATED VEGETABLE FLAKES PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Precision Multi-Stage Drying Technology

Leveraging a sophisticated multi-stage belt dryer, this plant provides precise temperature and humidity control to ensure even, consistent dehydration. The hot air circulation system minimizes energy use while delivering rapid, uniform drying, with the ability to adjust the humidistat for reliable product quality in every batch.

Seamless Integration and Automation

This dehydration plant's fully automatic operation is powered by a PLC-based control system, allowing effortless integration with preprocessing and packaging units. Its conveyor-based feeder and modular design enable efficient line setups, which helps scale processing capacity from 500 kg up to 5000 kg per day with minimal operating staff.

Superior Hygiene and Easy Maintenance

Engineered with food-grade stainless steel and a Clean-In-Place (CIP) system, the plant prioritizes hygienic processing and easy cleaning. Its corrosion-resistant body and skid-mounted structure ensure long-term reliability and streamlined maintenance environments, achieving high safety and sanitary standards for food production.

FAQ's of DE HYDERATED VEGETABLE FLAKES PLANT:

Q: How does the multi-stage belt dryer in the vegetable flakes plant ensure effective dehydration?

A: The multi-stage belt dryer regulates temperature and humidity precisely through its advanced PLC control system, allowing hot air to circulate evenly across all vegetable layers. This process reduces moisture content to less than 6% in the finished flakes, resulting in consistently high product quality.

Q: What types of vegetables can be processed in this dehydration plant?

A: The plant is designed to handle a wide range of vegetables, including onion, garlic, carrot, potato, chili, and many others. Its modular construction and adjustable control systems accommodate various vegetable types and sizes for optimal drying.

Q: When is it necessary to conduct cleaning and maintenance on the plant?

A: Routine cleaning is simplified with the Clean-In-Place (CIP) system, allowing automated cleaning without plant disassembly. Regular maintenance checks, especially on conveyors and heating elements, are recommended based on operation hours but are generally minimal due to the robust, corrosion-resistant construction.

Q: Where can the dehydrated vegetable flakes plant be installed, and what are its space requirements?

A: The plant is suitable for installation in commercial food processing facilities and is available as a skid-mounted or factory-built system for flexible site integration. Standard dimensions are 18m x 4m x 4.5m, but customization is available to fit specific site requirements.

Q: What utilities and conditions are required for optimal plant operation?

A: The plant requires a three-phase power supply (415V), compressed air, and a water inlet, with a power consumption of approximately 70 kW. It operates with less than 75 dB noise and adheres to international environmental and safety standards for emissions and noise.

Q: How does the plant benefit commercial food processors?

A: It offers high throughput with energy-efficient operations, minimal staffing (2-3 persons per shift), and built-in safety and automation. These features lower operational costs, ensure product consistency, and support large-scale, hygienic food production for exporters, manufacturers, and suppliers alike.

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