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POTATO CHIPS PROCESSING PLANT

Price 250000 INR/ Piece

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MOQ : 1 Piece

POTATO CHIPS PROCESSING PLANT Specification

Automation Grade
Fully Automatic

Noise Level
Low

Phase
Three Phase

Frequency
50/60 Hz

Speed Mode
Variable Speed Drive

Function Type
Multi-function (washing, peeling, slicing, frying, de-oiling, seasoning, packaging)

Features
Non-corrosive, easy to clean, energy efficient

Heating Method
Electrical / Gas Fired

Machine Type
Industrial Chips Plant

Feeding System
Conveyor Belt

Power Source
Electric

Operating Temperature
Ambient to 220C adjustable

Product Type
Processing Plant

General Use
Potato Chips Production

Material
Stainless Steel 304

Type
Automatic Snack Food Processing Machinery

Capacity
200-500 kg/hr (customizable up to 1000 kg/hr)

Weight (kg)
Approx. 3500 kg

Product Shape
Rectangular / Customizable

Computerized
Yes

Automatic
Yes

Control System
PLC Control

Installation Type
Floor Mounted

Voltage
380V / 220V (customizable)

Power
38 kW approx.

Dimension (L*W*H)
Customized as per capacity (approx. 12000 x 1200 x 2200 mm)

Raw Material
Fresh Potatoes

Feature
Low energy consumption, robust construction, high efficiency

Color
Stainless Steel Finish

Processing Stages
Washing, Peeling, Slicing, Blanching, Frying, De-oiling, Seasoning, Packaging

Oil Filtration System
Yes

Exhaust System
Included

Production Material Contact
Food Grade Stainless Steel

Usage Environment
Indoor Industrial

Oil Tank Capacity
800 Liters (variant-based)

Water Usage
Low, with recirculation system

Operator Requirement
1-2 persons per shift

Packaging Options
Automatic Weighing & Packing

Chips Thickness Adjustment
Yes

Conveyor Speed Adjustment
Yes

Safety Features
Emergency Stop, Overload protection, Safety sensors

Belt Material
Food Grade PU / Stainless Steel

Cleaning System
Automatic CIP (Clean in Place)

About POTATO CHIPS PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Automation and Control

This potato chips processing plant incorporates a PLC-based control system for seamless automation across all production stages. Operators can easily adjust chips thickness and conveyor speed to match specific process requirements, ensuring product consistency. The computerized interface streamlines monitoring and operation, reducing manual intervention and optimizing efficiency.

Superior Hygiene and Cleaning

Hygiene is paramount with the use of food-grade stainless steel in all material contact points. The plant features a fully automatic CIP (Clean-In-Place) cleaning system, guaranteeing thorough sanitation after each production cycle. The non-corrosive construction and easy clean design maintain product integrity and meet stringent food safety standards.

Flexible Capacity and Customization

Whether for medium or high-volume production, this plant provides flexible capacity options, ranging from 200 to 1000 kg per hour. Customizable in both size and potato chip shape, the processing line accommodates specific industrial requirements, allowing manufacturers to tailor output to market demand.

FAQ's of POTATO CHIPS PROCESSING PLANT:

Q: How does the automatic cleaning system (CIP) maintain hygiene in the potato chips processing plant?

A: The CIP (Clean-In-Place) system automatically circulates cleaning solutions through the internal surfaces of the plant, thoroughly sanitizing all processing components without dismantling. This ensures high hygiene standards, minimizes downtime, and maintains product safety for every production batch.

Q: What are the main stages involved in potato chips production?

A: This plant covers all essential processing stages: washing, peeling, slicing, blanching, frying, de-oiling, seasoning, and automatic weighing and packing. The integrated design ensures a continuous workflow and consistent chip quality throughout the entire process.

Q: When should operators use emergency stop or safety features during operation?

A: Operators should engage the emergency stop or safety features immediately if an equipment malfunction, overload, unsafe condition, or operator injury risk occurs. The plant is equipped with overload protection and safety sensors to proactively identify and address potential hazards.

Q: Where can this potato chips processing plant be installed?

A: Designed for indoor industrial environments, the plant is floor-mounted and customizable in dimensions to fit a range of production facilities. It offers a stainless steel finish, ensuring durability and ease of integration within existing manufacturing setups.

Q: What benefits does the oil filtration and recirculation system provide?

A: The integrated oil filtration system continuously cleans and recirculates frying oil, reducing oil consumption and ensuring better product quality. This helps maintain consistent frying results, decreases operational costs, and supports eco-friendly production by lowering waste.

Q: How does the conveyor belt material contribute to product quality and safety?

A: The conveyor belt is crafted from food-grade PU or stainless steel, ensuring safe material contact, durability, and non-corrosiveness. It supports easy cleaning and has adjustable speed, allowing precise control over chips movement and processing time.

Q: What is the advantage of the adjustable chips thickness and variable speed modes?

A: Adjustable chips thickness and variable speed drive provide manufacturers with flexibility to produce chips in preferred sizes and control throughput. This customization caters to market preferences, improves efficiency, and helps manage diverse product requirements without changing equipment.

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