Dhall processing plant

Price 180000 INR/ Piece

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Dhall processing plant Specification

Noise Level
<75 dB

Function Type
Automatic Dehusking and Splitting

Speed Mode
Variable Speed Drive

Features
Dust Free Operation, Low Power Consumption, Adjustable Settings

Machine Type
Continuous Processing

Feeding System
Conveyor & Hopper System

Phase
Three Phase

Automation Grade
Automatic

Power Source
Electric

Heating Method
N/A (Dry Process)

Operating Temperature
Ambient to 45C

Frequency
50 Hz

Product Type
Dhall Processing Plant

General Use
Dehusking, Splitting, and Grading of Pulses

Material
Mild Steel with SS Contact Parts

Type
Pulses Processing Machinery

Capacity
1 to 8 Ton per Hour

Weight (kg)
Variable (4000-8500 kg depending on configuration)

Product Shape
Rectangular Module Plant Layout

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Based Control Panel

Installation Type
Floor Mounted

Voltage
415 V AC

Power
15-30 kW (Depending on capacity)

Dimension (L*W*H)
8000 x 5000 x 3500 mm (Approx.)

Raw Material
Pulses (Dhall varieties)

Feature
Energy Efficient, Low Maintenance, High Yield

Color
Industrial Grey

About Dhall processing plant

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Comprehensive Cleaning and Polishing

The plant integrates a multi-stage cleaning system that uses both magnetic and sieving mechanisms, ensuring removal of impurities before processing. The dry-type polisher enhances the appearance and quality of the dhall, preserving its nutritional value while minimizing waste and improving yield.

Advanced Safety and Automation Features

With built-in emergency stop, overload protection, and interlocked control panels, our system prioritizes operator safety. Automation through a PLC-based panel controls the entire process, reducing the potential for human error, ensuring consistent performance, and simplifying day-to-day operations.

Flexible, High-volume Output

Designed to handle a variety of dhall (pulse) types, the plant offers capacities ranging from 1 to 8 tons per hour. The modular design makes it suitable for large-scale manufacturers while enabling quick installation and efficient floor usage in your facility.

FAQ's of Dhall processing plant:

Q: How does the Dhall processing plant ensure uniform product quality?

A: Uniformity is achieved through precise multi-stage cleaning (magnetic and sieving) that removes contaminants, followed by dry-type polishing and calibrated grading. The computerized PLC-based control panel adjusts operating parameters for optimal dehusking and splitting, delivering consistently graded dhall.

Q: What is the typical installation process and timeline for this plant?

A: Upon order confirmation, our team will deliver, install, and commission the plant within 15-20 days. The system is floor-mounted, requires a standard 415 V AC power supply, and minimal water only for dust suppression, enabling fast integration into existing facilities.

Q: Where is the plant ideally installed and what utilities are required?

A: This Dhall processing plant is best suited for industrial settings such as milling factories or processing units. Required utilities are three-phase power supply and a minimal water source for dust suppression. No air compressor is needed.

Q: What safety measures are incorporated in the processing plant?

A: For operator safety, the plant includes an emergency stop, overload protection, and interlocked control panels. These features collectively mitigate risks and enhance operational security during continuous processing.

Q: When is routine maintenance required for the machine, and what are its benefits?

A: The plant's low-maintenance design typically only requires scheduled checks as per the provided maintenance manual, ensuring reliable, long-term performance and reducing downtime, which contributes to higher productivity and cost savings.

Q: What types of pulses can be processed and what is the output capacity?

A: The plant is compatible with various pulse varieties, specifically designed for dehusking, splitting, and grading dhall. It supports output capacities from 1 up to 8 tons per hour depending on the chosen configuration.

Q: How does the system contribute to efficient and dust-free operation?

A: A combination of covered conveyors, bucket elevators, and minimal water dust suppression maintains a clean working environment, while powder-coated or hot-dip galvanized surfaces ensure durability and hygienic processing conditions.

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