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TOMATO SAUCE KETTLE PROCESSING PLANT

Price 90000 INR/ Piece

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MOQ : 1 Piece

TOMATO SAUCE KETTLE PROCESSING PLANT Specification

Feeding System
Automatic Fruit Feeding Hopper

Features
Easy to Clean, Efficient Heat Transfer, CIP Compatible

Speed Mode
Variable Speed

Operating Temperature
Up to 120C

Function Type
Heating, Mixing and Cooking

Heating Method
Steam Jacketed, Indirect Heating

Automation Grade
Fully Automatic

Machine Type
Industrial Scale Tomato Sauce Plant

Phase
Three Phase

Power Source
Electric

Noise Level
< 70 dB

Frequency
50/60 Hz

Product Type
Kettle Processing Plant

General Use
Tomato Sauce/Cetchup Production

Material
Stainless Steel (SS304/316)

Type
Batch Processing

Capacity
500-2000 kg/hr

Weight (kg)
Approx. 1500-4000

Product Shape
Rectangular Modular Kettle Plant

Computerized
Yes

Automatic
Yes

Control System
PLC Based Control Panel

Installation Type
On-Site Installation

Voltage
380V / 415V

Power
25-50 kW

Dimension (L*W*H)
Customized (e.g. 4000mm x 1500mm x 2000mm)

Raw Material
Fresh Tomatoes

Feature
Corrosion resistant, Hygienic Processing

Color
Silver/Steel

Water Consumption
As per plant capacity

Cleaning System
CIP (Clean-In-Place)

Safety System
Overpressure & Overheat Protection

Agitator Type
Scraped Surface, Variable Speed

Utilities Required
Steam, Water, Electricity

Temperature Control
Digital Thermostat

Design Standard
GMP/ISO

Applicable Industry
Food & Beverage Processing

Surface Finish
Mirror Polished Inside

Output Form
Sauce Paste

Maintenance
Low

Discharge Type
Bottom Outlet Valve

Mobility
Stationary

Processing Time
20-40 Minutes/Batch

Panel Material
Powder Coated Mild Steel

Electrical Connection
Insulated Copper Wiring

About TOMATO SAUCE KETTLE PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Tomato Sauce Production Efficiency

Engineered for superior performance, the plant automates the full process from feeding fresh tomatoes to delivering high-quality sauce paste. Its scraped surface agitator enhances heat transfer and mixing, while digital controls ensure batch consistency. Mirror-polished interiors and hygienic design minimize contamination risk, making it suitable for demanding industry standards.

State-of-the-Art Safety and Control

Safety is prioritized with integrated overpressure and overheat protection systems. The PLC-based control panel facilitates automation and monitoring, while digital thermostats maintain precise temperature. All electrical connections utilize insulated copper wiring, and the powder coated mild steel panel ensures operator safety and durability.

Simple Maintenance and Cleaning

The Clean-In-Place (CIP) system allows operators to clean the kettle efficiently without disassembly, reducing downtime and maintenance effort. Stainless steel construction and modular design further enhance lifespan and reliability. Routine maintenance is minimal, offering a cost-effective solution for large-scale operations.

FAQ's of TOMATO SAUCE KETTLE PROCESSING PLANT:

Q: How does the tomato sauce kettle processing plant ensure hygienic sauce production?

A: The plant's interior surfaces are mirror-polished, minimizing bacterial growth, and all materials in contact with the product are food-grade stainless steel (SS304/316). The system features a fully automatic Clean-In-Place (CIP) cleaning system, which thoroughly cleans and sanitizes the entire processing line without manual intervention.

Q: What benefits does the scraped surface agitator offer during processing?

A: The variable speed, scraped surface agitator ensures even heat distribution and prevents product sticking or burning. This results in consistent sauce texture and higher product yields, while also making cleaning easier post-batch.

Q: When should the plant be cleaned, and what is the cleaning process?

A: Cleaning should be performed after each batch or as dictated by hygiene protocols. The integrated CIP system automates the cleaning process, circulating cleaning agents and rinses through all product-contact areas without the need for disassembly.

Q: Where can this processing plant be installed and who can use it?

A: Designed for on-site installation in industrial food and beverage processing environments, the plant is ideal for manufacturers, suppliers, and exporters of tomato sauce and ketchup, particularly within India's growing food sector.

Q: What utilities are required for operation, and how does the plant manage energy consumption?

A: The plant requires connections for steam, water, and electricity (three-phase, 380V/415V, 50/60 Hz). Steam is used for indirect heating via a jacketed kettle, while energy consumption is optimized through efficient heat transfer and variable speed operation.

Q: How is safety managed during sauce production?

A: Safety is ensured through overpressure and overheat protection systems integrated into the plant. Digital thermostats provide precise temperature control, while the robust, powder-coated control panel and insulated wiring safeguard operators and equipment.

Q: What is the processing capacity and time per batch for this plant?

A: The plant supports batch processing capacities ranging from 500 to 2000 kg/hr. Each batch can be completed within 20-40 minutes, depending on the recipe and plant settings, maximizing output and operational efficiency.

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