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MIXED FRUIT JAM PROCESSING PLANT

Price 650000 INR/ Piece

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MIXED FRUIT JAM PROCESSING PLANT Specification

Operating Temperature
70C - 98C

Features
Vacuum cooker, pasteurizer, pulper, filling

Noise Level
<75 dB

Automation Grade
Automatic

Feeding System
Auger feed conveyor

Machine Type
Integrated fruit jam processing system

Frequency
50/60 Hz

Heating Method
Steam jacketed

Phase
Three Phase

Power Source
Electric

Speed Mode
Variable speed drive

Function Type
Heating, mixing, cooking, pasteurization, filling

Product Type
Jam processing plant

General Use
Commercial production of mixed fruit jam

Material
Food-grade SS304 / SS316

Type
Continuous/Batch

Capacity
500 - 2000 kg/hour

Weight (kg)
3600

Product Shape
Rectangular modular skid system

Computerized
Yes

Automatic
Fully automatic

Control System
PLC based control panel

Installation Type
Container or field installation

Voltage
380V / 415V

Power
30 kW

Dimension (L*W*H)
7500 x 3200 x 2850 mm

Raw Material
Mixed fruits (mango, apple, papaya, guava, pineapple)

Feature
High output efficiency, hygienic operation, CIP system

Color
Stainless steel metallic

Process Monitoring
Digital Sensors and Display

Surface Finish
Mirror Polished

Safety Feature
Overload Protection, Emergency Stop

Cleaning System
CIP (Clean In Place)

Applicable Standards
CE, ISO 9001:2015

Pasteurizer Type
Continuous/Batch

Product Output Range
Filling sizes from 50 g to 1 kg

Mixing System
Agitator/Mixer with Variable Speed Drive

Suitable For
Jam, Marmalade, Preserves

Output Packaging Options
Glass Jar, PET Bottle, Sachets

Sealing System
Automatic Sealing Unit

Packing System
Automatic Filling and Capping

Batch/Continuous
Continuous Operation Preferred

Floor Space Requirement
Varies (minimum 500 sq.ft.)

Sterilization Method
Steam Sterilization

Input Fruit Preparation
Washer, Peeler, Destoner, Crusher

Pulping System
Integrated Fruit Pulper

Operator Requirement
1-2 Persons

About MIXED FRUIT JAM PROCESSING PLANT

ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants,

Advanced Pasteurization and Sterilization

The plant utilizes either continuous or batch pasteurization, combined with steam sterilization to ensure optimal microbial safety for every batch. These technologies guarantee consistent product quality, taste, and extended shelf-life. The temperature and sterilization process is automatically controlled by a PLC-based panel, enabling precise adjustments for different types of jams and preserves.

Integrated Mixing and Pulping System

With an agitator mixer equipped with variable speed options, the system ensures thorough blending of fruit pulp and ingredients. The integrated pulper processes a variety of mixed fruits to achieve smooth consisitency, accommodating the unique texture required for jams, marmalades, and preserves. Automated fruit preparation units (washer, peeler, destoner, crusher) deliver flawless pre-treatment.

Hygienic Operation and Safety Protocols

A CIP (Clean In Place) system ensures all equipment surfaces maintain supreme hygiene without manual intervention. The plant features overload protection and emergency stop mechanisms for operator safety. Mirror-polished surfaces and food-grade stainless steel materials prevent contamination, making the system suitable for rigorous food industry standards.

Automated Filling, Sealing, and Packaging

The automatic filling and capping system supports versatile packaging options, including glass jars, PET bottles, or sachets, with fill sizes ranging from 50g to 1kg. The automatic sealing unit enhances efficiency and product integrity. The operator-friendly interface allows just 12 staff to efficiently manage the fully-automated process.

FAQs of MIXED FRUIT JAM PROCESSING PLANT:

Q: How does the continuous pasteurization system ensure product safety in this jam processing plant?

A: The continuous pasteurizer uses steam sterilization, maintaining temperatures between 70C and 98C, which effectively destroys harmful microbes while preserving fruit flavor and color. The system is monitored by a PLC and digital sensors for precise, consistent results.

Q: What features make the plant suitable for various fruit jams, marmalades, and preserves?

A: The integrated pulper, variable-speed mixer, and flexible process controls allow for processing a wide variety of fruits. Automated fruit preparation (washing, peeling, destoning, crushing) and precise mixing ensure the right consistency for different recipes, whether making jam, marmalade, or preserves.

Q: When is the CIP (Clean In Place) system used, and why is it important?

A: The CIP system is used during cleaning cycles, typically scheduled after production runs or product changeovers. It automates the cleaning of internal surfaces, eliminating manual labor, ensuring hygiene, and reducing downtime between batches.

Q: Where can this mixed fruit jam processing plant be installed?

A: The plant is designed for flexible installation, either as a containerized unit or for field setup. It requires a minimum floor space of 500 sq.ft., making it suitable for commercial manufacturing facilities and export operations.

Q: What benefits does the PLC-based control system offer?

A: The PLC system provides real-time digital monitoring and automated adjustments for all key processing parameters. This results in consistent product quality, faster troubleshooting, easy process customization, and reduced operator intervention.

Q: How is operator safety ensured during the jam production process?

A: Safety is prioritized with overload protection, emergency stop buttons, and a modern low-noise (<75 dB) environment. All operational hazards are minimized thanks to automated controls and safety features integrated into the plants design.

Q: What packaging options are available for the finished jam product?

A: The automatic filling and sealing system supports glass jars, PET bottles, and sachets, accommodating fill weights from 50 grams to 1 kilogram. This versatility matches diverse market needs and assures safe, hygienic packaging.

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