Send Inquiry

Request To Call Back

COCOA PROCESSING PLANTS

Name: COCOA PROCESSING PLANTS
Brand: ZIGMA MACHINERY & EQUIPMENT SOLUTIONS
Price: 350000 INR
Availability: InStock

Price 350000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

COCOA PROCESSING PLANTS Specification

Frequency
50/60 Hz

Automation Grade
Automatic

Heating Method
Electric heating with controlled direct/indirect option

Phase
Three Phase

Power Source
Electric

Speed Mode
Variable speed (frequency controlled)

Noise Level
<75 dB

Features
Modular, customizable, easy maintenance, hygienic design

Feeding System
Automatic hopper feeding

Function Type
Multi-stage: roasting, winnowing, grinding, refining, pressing

Operating Temperature
Up to 120°C

Machine Type
Integrated Continuous Processing Line

Product Type
Cocoa Processing Plant

General Use
Cocoa bean processing for chocolate production

Material
Stainless steel (food grade), mild steel structure

Type
Industrial Food Processing Machinery

Capacity
500 kg/hr to 5000 kg/hr

Weight (kg)
Approx. 15,000 kg (depends on capacity)

Product Shape
Rectangular modular line

Computerized
Yes

Automatic
Fully Automatic

Control System
Programmable Logic Controller (PLC)

Installation Type
Complete turn-key setup

Voltage
380V / 415V

Power
75 kW (Standard Line)

Dimension (L*W*H)
Customized as per capacity requirements

Raw Material
Cocoa beans

Feature
Continuous operation, high yield, energy-efficient

Color
Industrial grey with stainless steel finish

Output Product
Cocoa liquor, cocoa butter, cocoa powder

Cleaning System
Integrated CIP (Clean-In-Place)

Processing Stages Included
Roasting, Winnowing, Grinding, Refining, Pressing, Butter Separation

Dust Extraction
Integrated dust removal system

Floor Area Requirement
Minimum 100 m², depends on plant capacity

Operator Panel Type
Touch-screen HMI

Water Consumption
Approx. 0.5 - 2 m³/day depending on process

Product Discharge
Auto conveyor or manual bin

Batch/Continuous
Continuous line

Utilities Required
Water, compressed air, electric supply

Data Logging
Production and process data logging

Remote Monitoring
Optional integration via SCADA or IoT

Safety Features
Emergency stop, interlocked doors, overload protection

Oil Lubrication
Centralized automatic lubrication

Infeed Method
Manual or automated bag dump station

Ambient Operating Conditions
10°C to 40°C

Suitable For
Chocolate manufacturing industries, cocoa ingredient factories

Maintenance
Tool-free quick access, preventive maintenance indicators

Hopper Capacity
1000 kg

COCOA PROCESSING PLANTS About

Reserve a first-rate cocoa processing experience with our formidable, fully automatic COCOA PROCESSING PLANTS. This modular, continuous line handles every stage-roasting, winnowing, grinding, refining, pressing, and butter separation-with remarkable efficiency. Benefit from instant savings through energy-efficient operations, high yield, and integrated CIP cleaning. With advanced safety, touch-screen HMI, automatic feeding, and centralized lubrication, operators enjoy streamlined maintenance and robust protection. This stainless steel system is ideal for chocolate industries seeking clearance of bulk orders, delivering refined cocoa liquor, butter, and powder on a turnkey basis.

Specialized Applications for Chocolate Industry

Our COCOA PROCESSING PLANTS are specifically designed for use in chocolate manufacturing industries and cocoa ingredient factories. Suitable for processing cocoa beans on a continuous basis, these plants are perfect for robust, large-scale production environments. Their industrial-grade build and customizable modular layouts cater to businesses aiming for premium cocoa liquor, butter, and powder output. This system is widely used across the confectionery sector, delivering consistent quality for brands and factories with significant throughput needs.

Reliable Supply and Shipping Capabilities

We boast a formidable supply ability, ready to deliver customized cocoa processing plants in various capacities to meet your business requirements. Quotations are provided promptly, ensuring transparency. Our plants come with required certifications and conform to industry standards. Main domestic markets include all major industrial zones across India. Each system is carefully packaged and shipped for seamless installation, and expedited shipment can be arranged, keeping your operations on schedule from the moment of order to delivery.

FAQ's of COCOA PROCESSING PLANTS:

Q: How does the COCOA PROCESSING PLANT ensure high product quality?

A: The plant uses a continuous, automated process with advanced PLC control and touch-screen HMI, guaranteeing precision at every stage-from roasting to butter separation. Integrated CIP cleaning and dust extraction maintain hygiene and consistent output quality.

Q: What are the main benefits of the integrated dust extraction and CIP system?

A: The integrated dust extraction ensures a clean processing environment, reducing airborne particles and improving operator safety. The CIP (Clean-In-Place) system allows thorough, automated cleaning, minimizing downtime and enhancing hygienic standards.

Q: Where is this cocoa processing plant most effectively used?

A: This plant is ideal for chocolate manufacturing industries and cocoa ingredient suppliers looking for high-capacity, continuous, and hygienic processing. It suits mid-to-large-sized operations requiring consistent output, flexibility, and automation.

Q: When can I expect shipment after placing an order and receiving a quotation?

A: Shipments depend on customization and plant size, but once your quotation is confirmed and order placed, we work to ensure prompt delivery with all certifications and installation support included.

Q: What is the process for plant installation and commissioning?

A: The plant is delivered as a complete turnkey setup. Our engineers handle installation, commissioning, and operator training to ensure seamless integration with your facility, including setup of utilities and system checks.

Q: How does remote monitoring improve plant operation?

A: Optional remote monitoring via SCADA or IoT allows real-time data logging and performance tracking, enabling swift troubleshooting and predictive maintenance to maximize uptime and efficiency.

Tell us about your requirement